WHAT DOES AN INDUSTRIAL MAINTENANCE TECHNICIAN DO?

Published: Aug 28, 2025 - The Industrial Maintenance Technician installs, maintains, troubleshoots, and repairs mechanical, electrical, pneumatic, and hydraulic systems on equipment such as packaging machines, conveyors, and PLCs. This role performs preventive maintenance, limited fabrication, and inspections to ensure safety, quality, and compliance. The technician also interprets technical drawings, maintains records, and collaborates with supervisors to improve equipment performance and production efficiency.

A Review of Professional Skills and Functions for Industrial Maintenance Technician

1. Industrial Maintenance Technician Duties

  • Team Leadership: Work and direct personnel in a team-oriented and safety-conscious environment.
  • Order Feedback: Provide feedback on work orders and discrepancies.
  • Brand Promotion: Promote C&W Services both internally and externally.
  • Customer Relations: Serve as the primary contact with the customer.
  • Supervisor Reporting: Report to the site supervisor.
  • Craft Support: Perform alongside of team on craft work at times.
  • Employee Development: Coordinate employee development program.
  • Regulatory Compliance: Ensure compliance with all company, customer and government regulations.
  • Goal Communication: Communicate team goals and objectives.
  • Task Execution: Perform all tasks safely and efficiently according to standards.
  • Administrative Management: Perform administrative duties including time accounting, work order completion, permitting, safety training and documentation.
  • Objective Alignment: Ensure that company objectives are met, including key metrics, safety and cost quality factors.

2. Industrial Maintenance Technician Details

  • Maintenance Repair: Perform maintenance and machine repair work on various machines and equipment using a wide variety of tools.
  • Work Orders: Receive written work orders from the supervisor and perform work as specified on the work order.
  • Scheduled Inspections: Perform various regularly scheduled maintenance inspections, including press inspections, industrial truck inspections, etc.
  • Blueprint Reading: Work from blueprints to install and repair equipment.
  • Equipment Operation: Regularly operate powered industrial trucks and manual hand trucks and overhead hoists while performing various duties.
  • Issue Reporting: Report improper equipment operation and defective equipment to the supervisor.
  • Shift Work: Work an eight-hour shift concurrently with other plant operations.
  • Overtime Work: Perform periodic daily and weekend overtime as production schedules demand.

3. Industrial Maintenance Technician Job Summary

  • Machinery Operation: Ensure the operation of machinery and mechanical equipment.
  • Preventive Maintenance: Complete preventative maintenance requirements on all equipment.
  • Equipment Troubleshooting: Conduct troubleshooting on all equipment to identify and correct machine and equipment malfunctions.
  • Component Replacement: Remove defective components and install new ones to restore function.
  • Blueprint Reading: Read and interpret blueprints to diagnose and repair equipment.
  • Workplace Safety: Maintain a safe, clean work environment utilizing all required PPE.
  • Welding Cutting: Complete welding and cutting of materials.
  • Equipment Adjustment: Adjust and maintain equipment to provide proper operation.
  • Standards Support: Support IATF 16949 initiatives.

4. Industrial Maintenance Technician Accountabilities

  • Team Collaboration: Collaborate with manufacturing staff, supervisors, leads and purchasing team, monitor and maintain equipment.
  • Facility Inspections: Perform daily, weekly and monthly inspections of the facility to ensure smooth operations.
  • Issue Resolution: Promptly respond to maintenance issues with the appropriate effective resolution.
  • Equipment Inspection: Inspect equipment to identify operational inefficiency and facilitate optimization.
  • System Calibration: Perform periodic maintenance and routine calibration of mechanical, electrical, and pneumatic systems.
  • Machinery Maintenance: Maintain all machinery to ensure it is at working standards.
  • Equipment Management: Manage the process of disposal of worn-out or damaged equipment as well as the installation of new equipment.
  • Repair Planning: Plan and manage all repair and installation activities.
  • Technical Support: Offer technical advice and recommendations to the plant manager to ensure an efficient workforce.
  • Risk Assessment: Conduct risk assessments to identify possible hazards around building facilities or premises.
  • Program Design: Design and implement programs for effective maintenance operations.
  • Safety Compliance: Ensure adherence to health and safety procedures and policies.
  • Inventory Monitoring: Monitor equipment inventory and place orders to ensure the availability of required resources.
  • Contract Negotiation: Conduct negotiations with third-party contractors to determine the rate and terms of services.
  • Building Maintenance: Maintain building upkeep.
  • Record Keeping: Maintain an accurate record of maintenance operations.
  • Project Collaboration: Collaborate with the team to build, design specialty projects, the R&D design process, and assemble new machinery.

5. Industrial Maintenance Technician Functions

  • Regulatory Compliance: Safely perform all duties in compliance with all local, state, and federal regulations and company policies.
  • Work Tracking: Track daily work performed.
  • Preventive Maintenance: Perform all preventative maintenance duties on equipment.
  • Schedule Adherence: Follow the maintenance schedule.
  • Machinery Monitoring: Continually monitor machinery and make necessary adjustments to ensure proper operation.
  • Minor Repairs: Make minor repairs to equipment.
  • Plant Repairs: Perform typical repairs throughout the plant.
  • Workplace Safety: Maintain a clean, safe work area in compliance with company and OSHA standards.
  • Documentation Management: Complete all paperwork and electronic updates.
  • Tool Operation: Regularly use heavy industrial shop tools and equipment.
  • Customer Interaction: Maintain professional interaction with internal and external customers.
  • Workplace Relations: Maintain a positive work atmosphere by performing and communicating in a manner that promotes good relationships with customers, clients, co-workers, and management.

6. Industrial Maintenance Technician Job Description

  • Predictive Maintenance: Execute and control predictive and preventative maintenance of the manufacturing equipment according to the established schedule and procedures.
  • Equipment Calibration: Execute and control calibration of the equipment and instrumentation devices according to the established schedule and procedures.
  • Corrective Maintenance: Perform corrective maintenance, troubleshoot and quickly repair any electrical, instrumentation, and mechanical problems according to the equipment drawings and established procedures.
  • Die Setup: Perform and support die change, setup and shutdown activities.
  • Performance Monitoring: Monitor, inspect, evaluate, and adjust equipment performance to identify optimization and enhancement opportunities to maximize quality and efficiency.
  • Documentation Management: Maintain accurate and updated equipment files such as manuals, blueprints, maintenance SOPs, maintenance and parts inventory logs, maintenance work orders, and all associated documentation (physical and digital).
  • Area Maintenance: Maintain clean and organized equipment, production and maintenance areas and maintenance parts storage.
  • Process Support: Support production improvement activity.
  • Vendor Support: Support external maintenance vendors' activities in-house.
  • Safety Compliance: Perform tasks in accordance with applicable safety guidelines and manufacturing standards.
  • Regulatory Compliance: Perform tasks in compliance with all regulatory requirements.
  • Equipment Installation: Assist in the installation and validation of new manufacturing equipment.
  • Process Improvement: Participate in program or functional team projects, developing process improvement methods, solutions, and procedures to enhance efficiency, quality, cost and scheduling.
  • Staff Training: Be involved in the training of production staff on routine maintenance procedures.

7. Industrial Maintenance Technician Overview

  • Preventive Maintenance: Perform preventative maintenance on process equipment to improve area process reliability.
  • Technology Learning: Learn new technology, processes, and equipment, and educate other maintenance technicians and operators.
  • Troubleshooting Support: Assist operations in troubleshooting equipment and processes.
  • Process Knowledge: Possess knowledge of the maintenance planning process and manufacturing work systems.
  • Documentation Management: Maintain necessary documentation (drawings, diagrams, bill of materials, etc.) and communicate repairs to others.
  • Corrective Maintenance: Perform corrective maintenance on process equipment by performing precision maintenance best practices to optimize equipment life.
  • Mechanical Skills: Be competent in basic maintenance skills (mechanical) and able to perform maintenance tasks with minimum supervision.
  • Safety Compliance: Perform maintenance activities in accordance with all relevant safe work practices, such as those specified by regulatory guidelines (OSHA, etc.) and mill safety policies.
  • Project Participation: Participate in improvement projects to reduce maintenance costs and reduce process equipment failures.

8. Industrial Maintenance Technician Details and Accountabilities

  • Environmental Compliance: Confirm equipment operates and maintains compliance with environmental standards.
  • Production Support: Support the production team by managing equipment to achieve daily targets.
  • Preventive Maintenance: Successfully complete required preventive and planned maintenance per plan, utilizing CMMS (Computerized Maintenance Management System) to meet equipment quality and availability.
  • Project Management: Develop, manage and execute projects to ensure the success of new model and business plan strategies to improve department characteristics.
  • Equipment Knowledge: Understand equipment functionality and operational characteristics to perform an efficient and effective recovery.
  • Troubleshooting Tools: Utilize troubleshooting tools to facilitate efficient equipment repair and recovery.
  • Team Development: Develop the capability of self and team by mentoring, training and sharing of experience to ensure technical skill set growth.
  • Root Cause Analysis: Utilize root cause analysis to improve equipment availability and eliminate defects to meet safety, quality, cost, delivery, morale and environment targets.
  • Information Reporting: Maintain daily communication and reporting to ensure accurate transfer of information.
  • Safety Compliance: Understand equipment safety specifications and maintain its integrity to ensure associate safety.

9. Industrial Maintenance Technician Tasks

  • Preventive Maintenance: Perform routine and preventative maintenance on extruders and other related equipment.
  • Equipment Repair: Install and repair equipment.
  • Building Maintenance: Perform building maintenance, including carpentry and plumbing.
  • Electrical Systems: Wire systems, pumps, motors, and be knowledgeable of various electrical systems.
  • Equipment Fabrication: Fabricate equipment and functional parts.
  • Inventory Management: Maintain tool room upkeep and parts inventory.
  • Motor Maintenance: Perform routine maintenance on tow motors.
  • Component Assembly: Assemble, install and repair wiring, electrical and electronic components, pipe systems and plumbing, machinery and equipment.
  • Welding Skills: Use oxy-acetylene torches and welding units, including arc and MIG welders.

10. Industrial Maintenance Technician Additional Details

  • Mechanical Maintenance: Dismantle, examine, repair, replace, install, and observe mechanical devices related to electrical, mechanical, and pneumatic maintenance and repair of machinery and equipment associated with equipment.
  • Troubleshooting Observation: Observe mechanical devices in operation and listen to their sounds to locate the cause of trouble.
  • Device Dismantling: Dismantle devices to gain access to the troubled area.
  • Equipment Inspection: Visually inspect and test machinery and equipment.
  • Problem Diagnosis: Discuss machine operation variations with other maintenance personnel to diagnose problems or repair the machine.
  • Malfunction Diagnosis: Diagnose malfunctions in machinery and equipment.
  • Equipment Assembly: Engage in dismantling, assembling, and installing equipment.
  • Parts Repair: Repair or replace defective parts.
  • Preventive Program: Establish and maintain a preventive maintenance program.
  • Repair Tracking: Keep track of repairs done to machinery.
  • Lubrication Schedule: Create a schedule of lubricating, cleaning, and adjusting equipment before there is a breakdown.
  • Inventory Management: Maintain a spare parts inventory.

11. Industrial Maintenance Technician Essential Functions

  • Maintenance Duties: Work on job duties and assignments as they relate to maintenance, repair, installation, fabrication, adjusting, troubleshooting, and any other maintenance duties.
  • Preventive Checks: Be responsible for scheduled preventive maintenance checks.
  • Inventory Control: Be responsible for departmental inventory control.
  • Equipment Diagnosis: Diagnose and resolve equipment malfunctions and operating difficulties related to, but not limited to, cranes and hoists, 3-phase motors, chillers, cooling towers, boilers, HVAC units, pumps, exhaust fans, etc.
  • Operations Skills: Perform mechanical, electrical, and plumbing operations.
  • Equipment Functions: Perform start-up and shut-down functions on plant equipment and facilities.
  • Emergency Response: Respond to emergency calls on a twenty-four-hour basis.
  • Safety Resolution: Work consistently to resolve site safety issues promptly.
  • Documentation Management: Be responsible for maintaining departmental documentation.
  • Regulatory Compliance: Work safely at all times in compliance with OSHA safety and EPA regulations.
  • Quality Adherence: Adhere to all quality system procedures and work instructions.
  • Hazardous Waste: Participate in the handling, labeling, containment, and disposal of hazardous waste.

12. Industrial Maintenance Technician Role Purpose

  • Equipment Inspection: Inspect plant equipment for defects, misalignment, wear, and insufficient lubrication.
  • Conduit Repair: Install and repair conduit, splice and insulate wires and cables.
  • Circuit Analysis: Analyze all types of circuits and wiring diagrams to design, test, service, install, dismantle, repair, adjust, calibrate all types of electronic devices and systems, electronic computing and control systems, power distribution control equipment, measuring, recording, processing and control devices, indicating devices, instruments, gauges, hydraulic, pneumatic and related mechanical instrumentation equipment.
  • Equipment Maintenance: Dismantle, clean, repair, replace, erect, move, install, adjust, maintain, assemble, and lubricate mechanical and electrical equipment.
  • Tool Fabrication: Build or repair all types, sizes and shapes of jigs, fixtures, tools and dies.
  • Repair Planning: Determine the best manner of making repairs to minimize interruption of production.
  • Equipment Adjustment: Adjust all new equipment for proper operating characteristics.
  • Electrical Repair: Repair or adjust equipment such as main motor drives, generators, control panels, relays, switchboards, circuit breakers, lighting circuits, and resistors.
  • Gear Assembly: Assemble and align gears, bearings, and shafts involving the application of press, sliding and running fits.

13. Industrial Maintenance Technician General Responsibilities

  • Repair Decisions: Make sound repair decisions following the established best practices of the department, with regard to maintaining equipment function, operation, and safety.
  • Emergency Repairs: Provide emergency and unscheduled repairs of production equipment during production and perform scheduled maintenance repairs of production equipment during machine service.
  • Malfunction Inspection: Inspect machines and equipment to locate causes of malfunctions.
  • Machine Dismantling: Dismantle machines and equipment to gain access to the problem area.
  • Part Inspection: Inspect parts to detect wear or other problems.
  • Part Replacement: Remove and replace worn or defective parts of the system.
  • Pipe Repair: Locate damaged air and hydraulic pipes on the machine, and measure, cut, thread, and install new pipe.
  • Operation Testing: Operate machines and equipment to test the operation following repair.
  • Engineering Support: Assist the mechanical engineer in modifying drawings or designs.
  • Circuit Troubleshooting: Troubleshoot and understand electrical circuits, schematics, and prints.
  • Stress Management: Stay calm and methodical in high-stress situations.

14. Industrial Maintenance Technician Key Accountabilities

  • Safety Compliance: Adhere to and promote all safety guidelines and company standards.
  • Emergency Response: Respond quickly to any emergencies.
  • Preventive Maintenance: Follow a preventive maintenance program that will minimize service repairs.
  • Problem Detection: Locate sources of problems by observing mechanical devices in operation, listening for problems, and using precision measuring and testing instruments.
  • Part Removal: Remove defective parts by dismantling devices, using hoists, cranes and hand and power tools, examining form and texture of parts.
  • Machinery Repair: Repair machinery and equipment through the use of the appropriate methods, including welding, replacement of parts, troubleshooting and diagnosing electrical, electronic, control, hydraulic, and mechanical systems and issues.
  • Resource Conservation: Conserve maintenance resources by using equipment, parts and supplies to accomplish job results.
  • Workplace Safety: Maintain a safe and clean working environment by complying with procedures, rules and regulations.
  • Repair Documentation: Document all repairs, preventative maintenance, and inspections.

15. Industrial Maintenance Technician Roles and Details

  • Blueprint Reading: Read and interpret engineering blueprints.
  • Equipment Installation: Install new production equipment.
  • Equipment Maintenance: Service and maintain equipment, including motors, conveyor systems, transmission systems, and production-related equipment.
  • Machine Inspection: Inspect and assess the functionality of production machines.
  • Mechanical Troubleshooting: Troubleshoot mechanical breakdowns.
  • Part Adjustment: Adjust mechanical parts using hand and machine tools.
  • Part Fabrication: Fabricate parts for repairs and machine upgrades.
  • Routine Maintenance: Conduct routine maintenance and safety checks.
  • Team Communication: Communicate with the production team and maintain a clean work area.
  • Report Preparation: Prepare and submit maintenance reports.

16. Industrial Maintenance Technician Responsibilities and Key Tasks

  • Equipment Troubleshooting: Troubleshoot and diagnose equipment operating issues and make required repairs.
  • Component Replacement: Change pumps, motors, conveyors, and other components.
  • Tool Fabrication: Fabricate and weld tools or equipment.
  • Machine Operation: Operate precision machine tools to make or repair parts.
  • Team Collaboration: Work in a team setting with other tradesmen, employees and management.
  • Safety Compliance: Understand and comply with all safety policies, procedures and regulations with respect to health and safety.
  • Technical Reading: Comprehend and use technical manuals, schematics, and blueprints.
  • Housekeeping Practices: Organize and practice good housekeeping of the work area, tools, and parts.

17. Industrial Maintenance Technician Duties and Roles

  • Mechanical Maintenance: Set up, test, inspect, troubleshoot, repair, maintain and modify a wide variety of mechanical machinery and equipment, including rotary packaging machines, cartoners, case erectors and sealers, conveyors, checkweighers, hoppers, augers and dust collectors, and discuss operating problems with supervisors and users.
  • Electrical Maintenance: Install, maintain, troubleshoot, repair and modify electrical systems and equipment such as programmable logic controls, motors, transformers, lights, relays, fused circuits and related equipment.
  • System Repair: Troubleshoot, adjust, repair and replace components in hydraulic and pneumatic systems.
  • Preventive Maintenance: Perform routine preventive maintenance, including inspections, lubrication and adjustments.
  • Part Fabrication: Perform limited welding, cutting, sawing, grinding and machining of parts.
  • Work Inspection: Measure, test and inspect completed work to confirm adherence to specifications.
  • Property Inspection: Regularly inspect property to ensure all machinery, equipment and facilities are in good working order.
  • Record Keeping: Maintain accurate records of work performed and parts and materials used.
  • Process Improvement: Study production schedules and recommend measures to improve production methods, equipment performance and product quality.
  • Tool Adjustment: Perform adjustment and care of test equipment and hand and power tools common to the trade.
  • Safety Compliance: Follow proper safety procedures and comply with company policies, including GMP and safety regulations.
  • Housekeeping Practices: Follow good housekeeping practices and maintain an organized work environment.
  • Drawing Interpretation: Read and interpret engineering drawings, wiring diagrams, manuals and work orders.
  • Direction Following: Understand and follow oral and written directions.
  • Team Relations: Establish and maintain effective working relationships with those contacted in the course of the work.
  • Technology Learning: Stay abreast of new maintenance technology by attending seminars and training classes.
  • Food Safety: Be responsible for reporting food safety issues to management and quality assurance.

18. Industrial Maintenance Technician Roles and Responsibilities

  • Preventive Maintenance: Ensure all assigned daily PMs are completed.
  • Mechanical Order: Ensure production lines are in good mechanical order.
  • GMP Compliance: Follow good manufacturing practices (GMPs) and safety practices at all times.
  • Equipment Inspection: Visually inspect and test machinery and equipment.
  • Malfunction Detection: Listen for unusual sounds from machines or equipment to detect malfunctions and discuss machine operation variations with supervisors or other personnel to diagnose the problem or repair the machine.
  • Machine Repair: Dismantle defective machines and equipment and install new or repaired parts.
  • Lubrication Maintenance: Clean and lubricate shafts, bearings, gears, and other parts of machinery.
  • Electrical Repair: Install and repair electrical apparatus, such as transformers and wiring, and electrical and electronic components of machinery and equipment.
  • Structural Maintenance: Repair and maintain the physical structure of the establishment.
  • Automation Repair: Install, program, troubleshoot, or repair automated machinery and equipment such as programmable controllers.
  • ISO Compliance: Follow all ISO 14001 procedures.

19. Industrial Maintenance Technician Duties

  • Control Troubleshooting: Troubleshoot numerical controls (NC) and programmable logical controllers (PLC).
  • Equipment Repair: Assure that machines, mechanical equipment (including hydraulic and pneumatic), electrical, electronic, and control equipment are repaired according to the manufacturer's specifications.
  • Record Maintenance: Maintain preventive maintenance records.
  • Facility Maintenance: Ensure facilities are in proper working order, including heating and cooling, plumbing, plant air, lighting, painting, general carpentry, etc.
  • Contract Coordination: Recommend and coordinate the utilization of contract technical maintenance support.
  • Machine Troubleshooting: Troubleshoot machines and equipment.
  • Layout Planning: Plan and perform layout work using blueprints, drawings, schematics, and graphs.
  • Parts Ordering: Initiate ordering of parts for machine, equipment, and facility repairs.
  • Tool Usage: Use a variety of hand tools, maintenance tools, and test instruments.
  • Shop Computations: Perform standard shop computations relating to dimensions of work.
  • Specification Preparation: Prepare written specifications for repairs and maintain records.
  • Minor Welding: Perform minor welding, cutting, torching, and soldering tasks.
  • Workplace Housekeeping: Keep the maintenance department and work areas clean and orderly.
  • Work Order Completion: Be responsible for completing work orders and reporting labor hours worked.
  • Cost Reduction: Contribute to cost reductions and productivity improvements.
  • Problem Communication: Communicate any problems to the supervisor.

20. Industrial Maintenance Technician Details

  • Mechanical Repairs: Perform a wide variety of mechanical repairs of facility machinery, including equipment preventative maintenance, and identify potential mechanical issues.
  • Basic Fabrication: Perform basic fabrication activities on facility machinery.
  • Pipe Fitting: Perform basic pipe fitting runs with all types of tubing and pipes.
  • General Rigging: Perform general rigging to lift and move a variety of equipment, parts, structural components, and shapes.
  • Conveyor Repairs: Perform basic repairs on all types of conveyors and conveyor components.
  • Tool Identification: Determine the basic tools, parts, supplies, and equipment necessary to perform the job.
  • Equipment Inspection: Perform basic facility machinery and equipment inspections, adjust or replace worn components, lubricate all facility machinery routinely and make necessary adjustments to ensure that equipment is operating efficiently.
  • Manual Reference: Use equipment manuals or system database for referencing and troubleshooting.
  • Operations Consultation: Consult with operations and work cooperatively with facility operators, ensuring that facility machinery.
  • Tool Operation: Have an understanding of and safely operate basic machine shop tools and hand tools.
  • Direction Giving: Provide basic directions to trainees, helpers, and other support personnel assisting in the maintenance activities.
  • Work Order Completion: Complete work order corrective actions, log books clearly and legibly, and ensure accuracy of time reporting on all repair activities.
  • Workplace Cleanliness: Maintain a clean, neat, and orderly work area and wear all personal protective equipment at all times.
  • Safety Compliance: Know, understand and comply with all company safety regulations and procedures.
  • Safety Training: Attend and participate in scheduled training and safety programs.
  • Safety Briefs: Attend pre-job safety briefs and toolbox talks, utilize and follow job safety analysis for repairs.
  • Lockout Tagout: Follow facility lock-out and tag-out procedures and program.

21. Industrial Maintenance Technician Responsibilities

  • Facility Check: Carry out a routine check on the company’s facilities.
  • Preventive Maintenance: Carry out regular preventive maintenance on facilities to mitigate major damage.
  • Parts Repair: Diagnose and repair or replace worn parts in machines and equipment.
  • Safety Standards: Ensure that safety standards are maintained in the course of performing duties.
  • Hazard Control: Ensure that the facility areas and work environment are free of hazardous objects and substances.
  • Activity Supervision: Assist in supervising the activities of external technicians or subcontractors.
  • Technical Assistance: Assist external technicians and subcontractors.
  • Budget Preparation: Assist in the preparation of the budget for facility installation or maintenance.
  • Record Keeping: Keep a proper record of work activities, including all procurement and maintenance costs.
  • Report Submission: Submit reports on work activities and progress of work to the supervisor.
  • Material Handling: Assist in the movement of materials and labor for projects.
  • Quality Compliance: Be responsible for continuous improvement and compliance with the quality system.
  • Equipment Maintenance: Carry out preventative maintenance on injection molding equipment.

22. Industrial Maintenance Technician Job Summary

  • Equipment Repair: Be proficient in performing repairs and troubleshooting high-speed equipment and plant utility systems, and make machine adjustments to dryers, fillers, case packers, palletizers, sleevers, labelers, and other equipment for proper operation.
  • System Troubleshooting: Troubleshoot and repair or replace variable frequency drives (VFDs), vision systems and barcode scanners, video-jet ink printers, and computer control systems.
  • Component Installation: Install various components, including seals, bushings, couplings, bearings, O-rings, gaskets, adhesives, belts, chains, rollers, sprockets, gears and sheaves, cylinders, etc.
  • Electrical Repair: Wire and repair or replace electric motors, repair basic wiring, install or replace correct-size fuses, troubleshoot motor overload protection and contactors, and use electrical tools such as a multi-meter, Megger, oscilloscope, and frequency generator to complete tasks.
  • Lighting Repair: Replace or repair lighting fixtures and lamps in equipment and equipment areas throughout the plant.
  • PLC Maintenance: Be responsible for maintaining and troubleshooting problems with AC drive systems and PLCs and be able to access and interpret PLC logic via a laptop computer or desktop station.
  • Schematic Understanding: Properly maintain a PLC by understanding the wiring schematics.
  • Preventive Maintenance: Perform preventive maintenance on equipment to ensure proper operation and inspection of electrical and mechanical components and devices (sensors, switches, solenoids, contactors, AC and DC motors, cylinders, sensors, gearboxes, clutches, alignment, bearings, sprockets, chains, belts, etc).
  • Part Management: Develop a replacement part list and follow-up work orders based on findings from inspections and repairs that are performed.
  • Pump Repair: Repair and rebuild centrifugal and positive displacement pumps, capper chucks and filler valves, etc.
  • Lubrication Tasks: Perform lubrication tasks, gather oil samples, add oil or grease, monitor self-lubrication systems, perform preventive maintenance on automatic lubrication systems, apply grease and oil to components, and drain and fill.
  • System Usage: Properly use the Maximo work order system and follow all stockroom procedures.
  • Engineering Collaboration: Work with the plant engineering team to develop more sustainable and robust systems for asset care programs.
  • Operations Support: Work with operations to help improve operator care initiatives with experience and findings from inspections and repairs.
  • Equipment Calibration: Perform calibrations and critical preventive maintenance on equipment components to ensure operation within proper tolerances.

23. Industrial Maintenance Technician Functions

  • Preventive Maintenance: Perform scheduled preventive maintenance activities on equipment.
  • Line Repair: Troubleshoot and repair line equipment.
  • Facility Support: Support the facility by effectively interfacing with the team by repairing other equipment.
  • Electrical Repair: Troubleshoot and repair electrical equipment.
  • Repair Evaluation: Evaluate and make recommendations regarding required repairs and maintenance.
  • Welding Measurement: Carry out calculations and measurements so that the alignment and dimensions of items being welded are done properly.
  • Welding Operation: Use welding equipment such as stick welders and cutting torches.
  • Component Repair: Identify, repair, and replace broken machine components.
  • Malfunction Diagnosis: Diagnose malfunctions and analyze results using testing devices.
  • Parts Inspection: Perform preventative maintenance and inspect parts for signs of excessive wear or damage.
  • Parts Replacement: Repair, modify, and replace parts on all production and facility equipment.
  • Pneumatic Maintenance: Maintain, replace, and repair all pneumatic equipment.
  • Pneumatic Troubleshooting: Troubleshoot complex pneumatic system issues.
  • Refrigeration Repair: Maintain and repair refrigeration components.
  • Compressor Maintenance: Repair and maintain air compressors and other plant utility systems.
  • Energy Correction: Identify energy loss and correct issues.
  • System Troubleshooting: Perform system troubleshooting and problem-solving of team production problems.
  • Hydraulic Repair: Replace and repair hydraulic cylinders, valves, and pumps.

24. Industrial Maintenance Technician Job Description

  • Equipment Maintenance: Repair and maintain all factory equipment, including machine tools, compressors, HVAC systems, plating plants, and assembly equipment.
  • Problem Troubleshooting: Recognize, troubleshoot, and repair equipment operating problems.
  • Device Dismantling: Dismantle electrical and mechanical devices to locate and repair or replace defective parts.
  • Part Inspection: Inspect used and new parts to determine dimensional characteristics.
  • Part Adjustment: Adjust functional parts of devices, equipment, and control instruments.
  • Performance Testing: Start devices and equipment to test their performance and perform machine adjustments.
  • Predictive Maintenance: Perform basic preventive and predictive maintenance.
  • Process Improvement: Participate in improvement activities.

25. Industrial Maintenance Technician Details and Accountabilities

  • Shift Work: Work in a 24/7 environment, 12-hour nights, every other weekend, and possibly some holidays.
  • Overtime Coverage: Work overtime for vacation coverage and training purposes.
  • Preventive Maintenance: Perform regular and preventive maintenance on equipment to eliminate unscheduled downtime.
  • Changeover Efficiency: Perform changeovers in an efficient and timely manner.
  • Operator Training: Train operators in Level 1 PMs and other mechanics in all aspects of equipment maintenance and operation.
  • Part Fabrication: Fabricate materials or rebuild parts to maintain and upgrade equipment.
  • Blueprint Interpretation: Interpret basic blueprints, schematics, and exploded parts diagrams.
  • Parts Purchasing: Initiate purchase of required tools, parts, and materials, and maintain accountability for tools issued.
  • Safety Compliance: Use proper lockout, tagout, tryout, confined space, and hot works permits to maintain a safe environment and comply with EHS regulatory procedures.
  • Upgrade Recommendations: Make recommendations for equipment upgrades and modifications, as well as mechanical safety procedures.
  • Regulatory Compliance: Perform all work in accordance with GMPs, housekeeping, good safety practices, and environmental regulations.

26. Industrial Maintenance Technician Roles

  • Equipment Repair: Assist with testing, inspecting, repairing, and re-assembling basic plant equipment, components, and systems, including overhead bridge cranes, hoists, gearboxes, forklifts, straddle trucks, shag trucks, company vehicles, pneumatic and mechanical systems, power transmission components, combustion engines, boiler systems, and electrical and hydraulic systems.
  • Team Communication: Communicate with other maintenance and production team members via e-mail, phone, and face-to-face.
  • Gauge Operation: Operate gauging equipment, including tape measures, micrometers, and dial calipers.
  • Tool Maintenance: Be responsible for maintaining tools and equipment.
  • Truck Operation: Operate powered industrial trucks, aerial platforms, and bridge cranes.
  • High Access: Climb and work from ladders, aerial platforms, bridge cranes, and roofs in excess of 80 feet.
  • Troubleshooting Repair: Perform electrical and mechanical troubleshooting and repair of production equipment from basic hydraulic and mechanical equipment to complex PLC-controlled machinery, including CNC machinery.
  • Predictive Maintenance: Perform preventive and predictive maintenance on production equipment.
  • Failure Analysis: Troubleshoot failures and work in a team environment to determine root causes of failure.
  • Cost Estimation: Estimate costs associated with scheduled maintenance.
  • Improvement Activities: Participate in plant shift meetings and continuous improvement activities.
  • Work Order Management: Manage work orders, create and review work history, and manage parts used.

27. Industrial Maintenance Technician Essential Functions

  • Auxiliary Installation: Install and maintain auxiliary equipment used in production.
  • Utility Maintenance: Maintain and repair utility and facility-related equipment under the direction of the plant engineer.
  • Repair Assistance: Assist other maintenance personnel with repairs, PMs, and rebuilds.
  • Team Collaboration: Collaborate closely with other departments and teams.
  • Workplace Cleanliness: Maintain a safe, clean, and organized work area.
  • Project Management: Manage small projects to maintain or upgrade equipment.
  • Policy Support: Perform all duties in support of Sonoco’s quality and safety policies.
  • Safety Promotion: Promote a safe working environment by following all safety procedures.
  • Preventive Maintenance: Complete and properly document preventive maintenance routines.
  • Issue Troubleshooting: Troubleshoot electrical and mechanical issues related to all material handling equipment, including belts, motors, photo-eyes, relays, and more.
  • Automation Maintenance: Install, maintain, and repair automated packaging and distribution equipment.
  • Inventory Tracking: Track and store department inventory.
  • Relationship Building: Foster positive working relationships with RME business partners and operations maintenance team members.

28. Industrial Maintenance Technician Role Purpose

  • Equipment Maintenance: Complete all designated or assigned maintenance or repair of production equipment and building systems of moderate to high degree of complexity on an independent basis and be proficient in at least one building trade or function.
  • Preventive Tasks: Develop, maintain, and perform preventive maintenance tasks for areas of building and machine responsibility.
  • Issue Troubleshooting: Troubleshoot and correct mechanical, electrical, electronic, hydraulic, and pneumatic issues on a variety of equipment.
  • Technical Reading: Read, analyze, and interpret technical procedures, electrical schematics, service, and parts manuals.
  • Part Fabrication: Design and fabricate parts for both machine repair and tooling construction.
  • Pump Maintenance: Perform repairs and preventive maintenance on pumps, conveying systems, piping, heat exchangers, power transmissions, and other power-driven rotating equipment.
  • Standards Compliance: Perform repairs and preventive maintenance in conformance with established standards.
  • Team Training: Direct and train other team members, relying upon assigned tasks and the employee’s development.
  • Procedure Development: Assist in formulating preventive maintenance standards and work procedures while performing those duties and provide work order feedback on discrepancies noted in service delivery.
  • Elevated Work: Work from elevated areas such as ladders, platforms, scaffolding, etc., utilizing fall protection equipment to complete tasks.

29. Industrial Maintenance Technician Key Accountabilities

  • Emergency Maintenance: Safely perform emergency or unscheduled and basic preventive maintenance repairs of production equipment as qualified.
  • Problem Diagnosis: Diagnose problems, replace or repair parts, test, and make adjustments to minimize equipment downtime per AMI work standards.
  • Fault Detection: Detect faulty operations and defective equipment and report those and any unusual situations to management.
  • Workplace Safety: Maintain safe, clean, and orderly work areas.
  • Documentation Management: Complete all job-related paperwork daily, including documentation of work performed and tracking of spare parts used.
  • Equipment Training: Cross-train on powered equipment to include forklifts, boom lifts, and heavy equipment, including loaders.
  • Equipment Calibration: Build, calibrate, maintain, troubleshoot, and repair equipment to meet or exceed production goals.
  • Operation Monitoring: Start machines and observe mechanical operation to determine efficiency and to detect problems.
  • Work Order Reading: Read work orders and specifications to determine machines and equipment requiring repair or maintenance.
  • Part Inspection: Inspect or test damaged machine parts and mark defective areas or advise supervisors of repair needs.
  • Machine Dismantling: Dismantle machines and remove parts for repair.
  • Machine Reassembly: Reassemble machines after the completion of repair or maintenance work.

30. Industrial Maintenance Technician Duties and Roles

  • Auxiliary Installation: Install and maintain auxiliary equipment used in production.
  • Utility Maintenance: Maintain and repair utility and facility-related equipment under the direction of the plant engineer.
  • Personnel Training: Assist and train other maintenance personnel with repairs, PMs, and rebuilds.
  • Team Collaboration: Collaborate closely with other departments and teams for proactive problem resolutions.
  • Workplace Cleanliness: Maintain a safe, clean, and organized work area.
  • Project Management: Manage small projects to maintain or upgrade equipment.
  • Policy Support: Perform all duties in support of quality and safety policies.
  • Multi-Craft Maintenance: Perform multi-craft manufacturing maintenance for machines (electrical and mechanical) and other equipment, fabrication, installations, and occasional building maintenance.
  • Equipment Troubleshooting: Troubleshoot and repair mechanical, hydraulic, pneumatic, and electrical or electronic equipment, including but not limited to programmable controls, numerical controls, power supplies, drives, gauges, and test equipment.
  • Safety Compliance: Adhere to lockout or tagout and PPE requirements.
  • Task Coordination: Coordinate multiple tasks in a fast-paced environment.
  • Training Receptiveness: Be receptive to training and perform functions in multiple areas.
  • Continuous Improvement: Participate in a teamwork atmosphere and contribute to various continuous improvement projects and processes.
  • Problem Solving: Recognize and define problems, collect data, and develop conclusions.