LEAD MECHANICAL ENGINEER SKILLS, EXPERIENCE, AND JOB REQUIREMENTS

Published: Jan 14, 2026 - The Lead Mechanical Engineer leads mechanical design delivery in a federated EPC environment, managing teams, contractors, workshare offices, and regulatory compliance. This role requires expertise in E3D, SL design processes, engineering planning, estimating, verification/validation, and full-lifecycle delivery from procurement to commissioning. The engineer also oversees cost/schedule performance, resource mobilisation, and effective interfaces with vendors and design software systems.

Essential Hard and Soft Skills for a Standout Lead Mechanical Engineer Resume
  • Mechanical Design
  • Engineering Calculations
  • Equipment Selection
  • Structural Analysis
  • Hydraulic Calculations
  • CAD Drafting
  • FEA Simulation
  • Process Design
  • Design Manufacturability
  • Technical Specifications
  • Technical Leadership
  • Problem Solving
  • Team Management
  • Cross-Functional Collaboration
  • Project Management
  • Technical Communication
  • Vendor Management
  • Process Improvement
  • Engineering Mentorship
  • Adaptability

Summary of Lead Mechanical Engineer Knowledge and Qualifications on Resume

1. BS in Mechanical Engineering with 15 years of Experience

  • Direct product development experience, including design and build to print
  • Experience on a mission-driven team, passionate, high-commitment high high-initiative environment
  • Capable of solving complex multidisciplinary technical problems with little supervision on schedule as an individual or as a member of an integrated team
  • Ability to full life cycle development of new hardware systems, including revolutionary, not evolutionary approaches, with small incremental updates to hardware
  • Hiring, coaching, and mentoring high-caliber teammates
  • Prior experience deploying hardware to the field, owning the full hardware product development, concept through production
  • Technical expert in design, manufacturing, or analysis for high and low volume methods
  • Strong fundamentals and ability to size and outline loads with pen and paper
  • Excellent communication, written, verbal, and visual
  • Ability to synthesize elegant solutions from disparate industries like aerospace, consumer electronics, medical, or construction
  • FEA expertise applied towards product design
  • GD&T experience applied to specific manufacturing method capabilities and best practices
  • Mechanisms' experience in designing elegant multi-axis solutions
  • Familiarity with designing for high voltage systems, including PCBA integration, thermal management, and packaging
  • Familiarity with designing thermal systems, including thermal circuit modeling, component sizing, and layout
  • Extensive prototyping experience making products real

2. BS in Aerospace Engineering with 11 years of Experience

  • Experience preparing and coordinating technical documentation (engineering drawings, specifications, statements of work)
  • Experience creating, interpreting, and/or enforcing technical requirements
  • Experience with mechanical troubleshooting, disassembly, and repair
  • Experience working on Boeing 747 platform engineering issues
  • Experience working with B-1, B-52, or a military commercial derivative aircraft platform
  • Experience leveraging rapid prototyping materials and technologies for fast prototype build and design iteration 
  • Knowledge of applicable materials, manufacturing methods, and engineering industry standards and specifications
  • Experience in the implementation of integration tooling, mechanical support equipment, and/or manufacturing tooling
  • Ability to use knowledge of fundamental physical laws and quick back-of-the-envelope calculations to quickly assess design challenges 
  • High level of proficiency in 3D modeling software Creo for mechanical design.

3. BS in Manufacturing Engineering with 15 years of Experience

  • Experience working in a federated environment
  • Knowledge of E3D
  • Knowledge of SL design processes
  • Experience of major engineering delivery on EPC projects
  • Ability to mobilise/recruit discipline engineering resources, including competency assessment
  • Ability to produce and implement engineering project execution plans
  • Ability to produce/review engineering estimates and programmes
  • Ability to implement design verification and validation
  • Ability to manage discipline design phase reviews
  • Ability to manage design contractors and interface with the supply chain/vendors
  • Ability to manage the cost and schedule performance of teams
  • General knowledge of key cross-industry regulations and standards, including CDM
  • Ability to manage discipline workshare with HVEC and other design offices
  • Understanding key discipline-related engineering software systems
  • Experience in engineering in the procurement, construction, and commissioning phases

4. BS in Industrial Engineering with 8 years of Experience

  • Experience with demonstrable ownership of problem identification and resolution.
  • Strong understanding of experimental methods and processes, particularly about current, pressure, temperature, and flow measurement techniques.
  • Good understanding of the principles and application of Fluid Dynamics.
  • Previous experience with ANSYS-Fluent and/or ANSYS-CFX
  • Good working knowledge of commercial CAD tools.
  • Good working knowledge of MATLAB 
  • Strong sense of initiative and self-motivation
  • Good analytical ability and attention to detail.
  • Ability to communicate appropriate, concise, and accurate information in written and verbal formats.
  • Ability to generate imaginative and innovative ideas, in line with core Dyson values.
  • Be able to multitask and plan effectively when working with a variety of project teams and projects in an often high-pressure, competitive environment.
  • Excellent team-working skills

5. BS in Mechatronics Engineering with 12 years of Experience

  • Prior Senior or Lead Engineer equivalent work experience in a relevant discipline with a demonstrated track record of technical problem solving and quality decision making.
  • Knowledge of MS Office and CREO tools
  • Ability to design mechanical systems for new product developments, taking into account all requirements (e.g., pressure vessel design, material compatibility, manufacturability, lifting, draining, installation, serviceability, etc.)
  • Ability to perform or coordinate design studies (e.g., process performance model, seismic analysis, HVAC, noise, snow/sand loading, corrosion, CFD, FEA)
  • Ability to ensure all documentation to procure components and manufacture new product is developed (BOM, 2D drawings, assembly drawings, layouts, routing, etc.)
  • Ability to define verification and validation test plans for the product or sub-assemblies, including requirements for special tools or equipment
  • Ability to define opportunities for design optimization for cost reduction, manufacturability, robustness, and quality
  • Ability to manage work packages distributed among supporting engineers in Belgium, Canada, and India
  • Be able to read instrumentation (P&ID) and process diagrams
  • Experience with 3D and 2D design software (Creo or similar CAD packages)
  • Understanding of GD&T(ASME Y14.5)
  • Knowledge of fabrication and welding techniques
  • Basic knowledge of pressure equipment and ASME B31.12 process piping

6. BS in Structural Engineering with 8 years of Experience

  • Engineering experience in either the process or marine industry, including experience in delivery project engineering
  • Prior experience in Fresh Water Generation systems or similar products
  • Knowledge of process equipment, such as pumps, piping, tanks, as well as instruments and valves
  • Skilled 3D CAD + PDM user (Creo, Windchill, and AutoCAD experience)
  • Experience in a supervisory role and/or leading design work
  • Ability to delegate tasks, instruct designers, and review and approve their outcomes
  • Knowledge of engineering requirements in the marine industry
  • Good communication skills in multinational teams and efficient information-sharing ability
  • Fluent command of both spoken and written English, as well as a good technical vocabulary
  • Proactive, well-organized, and outgoing team player with a can-do attitude.

7. BS in Materials Engineering with 12 years of Experience

  • Experience in preparing Basic Design documentation.
  • Knowledge of the technology and production process in shipbuilding.
  • Proficiency in using and interpreting the regulations of classification societies and administration.
  • Proficiency in verifying external technical documentation and documentation created by the own project team.
  • Knowledge of AutoCad.
  • Knowledge related to project management.
  • Ability to plan, prioritize, delegate, and monitor tasks within a project.
  • Good communication and presentation skills.
  • Must have the ability to travel globally at times based on project work.
  • High-speed converting equipment experience.
  • Experience as a mechanical lead on product development or capitalization projects

8. BS in Engineering Management with 14 years of Experience

  • Experience working on complex mechanical engineering designs from prototype to manufacture
  • Expert-level experience in CAD design tools (SolidWorks or NX) for parts, assemblies, drawing generation, GD&T, and configuration management
  • Knowledge of manufacturing techniques (machining, 3D printing, sheet metal, injection molding, thermoforming, casting, etc.)
  • Experience with Finite Element Analysis and tools (Ansys, COMSOL, or other), including structural and thermal analysis
  • Experience in working with and providing leadership to cross-functional teams, including Engineering, Product Design, Research, etc.
  • Demonstrated experience scaling novel manufacturing methods from low to high volumes
  • Experience with a wide scope of engineering materials, including metals, plastics, composites, etc.
  • Experience in mentoring and developing junior mechanical engineers
  • Experience working closely with third-party vendors to develop system components and drive towards challenging requirements
  • Communication, interpersonal, and adaptability skills
  • Experience designing and manufacturing optical components and systems
  • Experience in precision mechanisms and motion control, motors, bearings, flexures, and position sensing
  • Experience in environmental testing and qualification (thermal, vibration, vacuum systems, etc.)
  • Familiarity with VR/AR systems, wearable devices, biosensors, or equivalent

9. BS in Product Design Engineering with 17 years of Experience

  • Applicable experience in optomechanical and/or mechanism design
  • Strong knowledge and experience with mechanical design (including Y14.5 GD&T), tolerancing, and analysis
  • Knowledge and experience with broad project management of complex projects or processes with general oversight.
  • Experience may range from concept development through procurement and design qualification.
  • Mechanical requirements management experience, including work with requirements flow-downs to specifications and interface definition, and compliance verification
  • Ability to lead small to mid-sized cross-functional design teams for space-based mechanical structures and mechanisms, or mechanical ground support equipment
  • Ability to oversee suppliers, including technical oversight and mechanical ICD/specification development
  • Strong communication skills (verbal and written) for internal and external presentations and reviews.
  • Communication includes both within and outside of own function to gain cooperation on operational processes, practices, and procedures.
  • Must be a good team player, contributor, and self-starter
  • Experience in an aerospace and/or optics environment
  • Understanding of space-based optical system design
  • Experience with flexures, kinematic mounts, adhesive bonding of optics, optical coatings, composite materials for optical benches, and material selection
  • Experience with bearing selection and analysis, flexures, motor selection, feedback control sensors, torque margin, material selection, cable/wire management in a space environment, launch locks, and AIAA S-114A-2020/NASA-STD-5017A
  • Experience with feedback control and motor electronics
  • Excellent problem-solving skills
  • Strong analytical skills with emphasis on using and/or directing finite element analysis (FEA)

10. BS in Automotive Engineering with 14 years of Experience

  • Experience developing innovative electro-mechanical products
  • Experience leading and mentoring an engineering team
  • Strong mechanical aptitude and ability to clearly communicate technical attributes and tradeoffs
  • Expertise in designing with 3D solid modeling software (SolidWorks)
  • Experience developing products for high-volume production
  • Expertise in designing with various materials, from aluminum, sheet metal to plastics
  • Proficient with FEA simulations and analysis
  • Proficient in thermal simulations and analysis
  • Creative problem solving, with experience in statistical analysis, failure analysis, root cause investigation, and design of experiments
  • Strong understanding of material properties and how underlying physical properties influence design and reliability
  • Experience designing products in safety-critical applications
  • UL experience/process knowledge

11. BS in Systems Engineering with 11 years of Experience

  • Demonstrable experience in delivering mechanical design and Construction support in a similar role/environment, with recent relevant exposure to work in the nuclear industry
  • Demonstrable experience in the leadership and direction of others to deliver mechanical design and technical support.
  • Self-starter with good communication, analytical, and teamwork skills.
  • Demonstrable equivalent underpinning knowledge and understanding in site-based Construction support.
  • Competent with CDM Regulations 2015
  • Experience in facility (building) design, ideally on building projects within the aviation, railroad, transit, commercial, industrial, and government markets, or transportation infrastructure
  • Proficient in the use of REVIT and AutoCAD.
  • Detailed understanding of load and energy modeling calculations
  • Detailed understanding of ASHRAE standards and IBC codes
  • Engineering experience with mechanical designs on industrial, light industrial, or large-scale commercial projects.
  • Central utility plant design experience related to chilled water, condenser water, hot water, and steam systems.
  • Working knowledge of energy analysis and simulation software systems.

12. BS in Applied Physics with 9 years of Experience

  • Experience in the maritime industry and/or the yacht building industry
  • Strong competencies in analytical, persuasive, result-oriented, passionate, and proud team player
  • Proactive and problem-solving in the approach
  • Knowledge of MS Office applications, AutoCad, and/or Rhinoceros
  • Strong written and oral communication skills
  • Design experience with target cost design and the ability to offer value engineering solutions on systems and materials
  • Working knowledge of piping analysis and modeling software.
  • Nuclear ventilation system experience
  • General building mechanical systems experience
  • Experience of safety case justification
  • Experience in building regulations and planning submissions
  • Thorough knowledge of machinery and piping onboard vessels
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