WHAT DOES A QUALITY INSPECTOR DO?
Published: Sep 16, 2025 - The Quality Inspector improves manufacturing processes in an industrial plant by recommending production methods that enhance efficiency and ensure adherence to quality standards. This role collaborates with cross-functional teams to identify root causes of non-conformities, implement process improvements, and support QA engineering in feasibility studies for resolving manufacturing issues. The inspector also conducts inspections and testing of materials and equipment, interprets blueprints and GD&T, utilizes software to analyze data, and maintains documentation to support compliance and continuous improvement initiatives.

A Review of Professional Skills and Functions for Quality Inspector
1. Quality Inspector Duties
- Inspection Skills: Perform visual, routine, and complex inspections using standard and sophisticated gauges or tools
- Certification Verification: Verify supplier material certifications, including special processes, and ensure compliance with quality or PO requirements
- Defect Identification: Identify workmanship material defects and process discrepant material in accordance with appropriate quality procedures
- Article Verification: Verify the first articles from suppliers and internal departments
- Record Preparation: Prepare and process records and reports to document supplier or operations performance
- Supplier Qualification: Qualify supplier components and systems for assuring a conforming product
- Calibration Compliance: Adhere to the calibration system of inspection, measuring, and test equipment
- Quality Control: Apply statistical quality control techniques
- Specification Interpretation: Assist with the interpretation of drawings, specifications, and quality requirements
- Goods Processing: Properly process goods for outside processing and investigate and evaluate parts returned and nonconforming product
- Certification Preparation: Prepare certification documentation upon request from customers or internal users
2. Quality Inspector Details
- Receiving Inspection: Perform receiving inspection per QMS documentation
- Final Inspection: Perform assembly and test final inspection
- Process Inspection: Perform process and first article inspections (AS9102 and PPAP)
- Equipment Calibration: Ensure that all measurement equipment is registered, calibrated, and maintained
- Quality Checks: Ensure that all quality and in-process checks are conducted as planned
- Documentation Control: Ensure associated documentation is implemented effectively and maintained
- Component Inspection: Perform regular quality checks of components using manual and electronic measuring instruments (micrometers, calipers, surface plate, etc.)
- QMS Maintenance: Maintain QMS documentation and records
- Adaptability Skills: Adapt to changing situations, reprioritize, and successfully pursue given objectives
- Program Support: Perform program support functions on multiple projects concurrently
3. Quality Inspector Responsibilities
- Fixture Verification: Confirm that process fixtures and tools are present and in working condition
- Process Verification: Verify all required processes and part specification data sheets are up to date with process requirements
- Document Lookup: Look up drawings, BOM, and work instructions in the computer system
- Drawing Interpretation: Read and understand basic drawing call-outs and identify critical quality characteristics
- Part Testing: Perform dimensional, visual, and functional testing on parts
- System Training: Complete basic E10 (Epicore) training to track parts through the computer system
- Data Recording: Inspect and record data from sample parts and submit reports
- Defect Containment: Contain all nonconforming parts if a quality defect is detected during the inspection process
- Issue Resolution: Interact with others to resolve quality issues
- Defect Repair: Implement repair or containment procedures for quality defects
- Equipment Proficiency: Read and understand the use of precision measuring equipment
- Incoming Inspection: Perform incoming inspection on products and maintain acceptance data
4. Quality Inspector Job Summary
- Process Inspection: Perform inspections, checks, testing, and sampling procedures for product manufacturing processes
- Manufacturing Inspection: Carry out manufacturing inspections and sampling of incoming components and raw materials to ensure that company standards are met
- Calibration Verification: Verify equipment and instrumentation calibration and ensure proper disposition when found to be past due
- Acceptance Preparation: Prepare product acceptance package and create acceptance ticket for product stores
- Procedure Support: Assist with inputs to the inspection procedure development or revision
- Material Approval: Approve or reject bulk raw materials once analytical data is evaluated
- Drawing Proficiency: Be proficient in reading engineering drawings and reading material specifications
- System Verification: Interface with various portals and systems to verify part requirements (rejections, quality alerts, first article, etc.)
- Rejection Reporting: Create rejection reports for the product being found non-conforming
- Team Collaboration: Collaborate with engineering and quality teams to clear up misunderstandings in part requirements
- Certification Validation: Validate the accuracy of product certification documentation and ensure part specification requirements are met
- Inspection Training: Apply inspection training to ensure the measurement accuracy and repeatability of parts
5. Quality Inspector Accountabilities
- Supplier Inspection: Organize and carry out supplier product inspections
- Calibration Support: Support the management of the calibration process within the ERP system
- Engineering Support: Support engineering with supplier-related issues
- Documentation Verification: Verify supplier documentation, create customer certification, and assist quality engineers with customer returns
- Article Verification: Carry out first article and first-off dimensional and visual verification using conventional metrology, gauging, and coordinate measuring machines
- Drawing Competency: Be fully competent in reading and understanding engineering drawings, including knowledge and understanding of geometric tolerances
- Report Updating: Update nonconformance reports and inspection results on the ERP system
- Process Auditing: Audit and sample semi-finished production parts during in-process checks
6. Quality Inspector Functions
- Reliability Improvement: Maintain and improve FAC reliability through a comprehensive quality management process
- Problem Resolution: Assist manufacturing and engineering in gathering data for resolving problems detected during production and final quality inspections
- Quality Auditing: Conduct random quality audits on production processes and assemblies for compliance and effectiveness
- Process Improvement: Author updates and recommends improvements to manufacturing processes
- Process Understanding: Understand the manufacturing paint build and test process by the work center
- Plan Navigation: Navigate through all manufacturing control plans
- Specification Identification: Identify the difference between guidelines and engineering specifications
- Process Support: Support other quality processes and procedures
- Data Review: Review data collection for passing results of product EX (defined) testing specifications
- Workmanship Monitoring: Monitor work-in-process to ensure compliance with manufacturing workmanship standards
- Defect Communication: Communicate non-conforming material conditions to the appropriate engineer
- Issue Investigation: Investigate and report findings in a comprehensive yet simple communication method
- System Support: Support quality system procedures for operations and corporate quality
7. Quality Inspector Job Description
- Process Improvement: Improve manufacturing processes in an industrial plant through recommendations for production methods to support efficiency and quality
- Root Cause Analysis: Collaborate with production teams and management to determine root causes of non-conformities
- Process Development: Collaborate with production teams and management to develop and implement process improvements to meet quality standards
- Feasibility Support: Support the QA production engineer to perform feasibility studies to solve manufacturing problems
- Blueprint Reading: Read blueprints and specifications to ensure that operations meet production standards
- Material Inspection: Inspect and test the materials and equipment produced
- Documentation Support: Create necessary documentation and aid in communication to personnel
- Technical Support: Serve as a resource for answering and solving more complex technical questions related to manufacturing and quality processes
- Specification Assurance: Ensure that the organization's processes and equipment are adequate to meet product specifications
- Software Proficiency: Demonstrate in-depth understanding and competency in working with computer software and mainframe applications to manipulate, analyze, and reconcile data
- GD&T Application: Apply fundamental knowledge of geometric dimensioning and tolerancing (GD&T)
- PDCA Application: Effectively apply the PDCA process to identify potential process improvements
- Nonconformance Tracking: Track all non-conforming products from incoming material and production activities
- Data Presentation: Present material and data during the board meeting and execute the identified disposition
8. Quality Inspector Overview
- Quality Assurance: Be responsible for controlling the quality assurance of dispatch products produced through product and process audit, while ensuring compliance with the requirements of ISO9001 associated control systems and processes
- Line Auditing: Ensure regular audits on assembly lines are carried out and initiate corrective actions with local quality supervision
- Instruction Verification: Ensure local work instructions, process control records, and testing records are correct as part of regular audit
- Data Analysis: Use audit data and non-conforming products to obtain information on quality assurance
- Product Isolation: Complete “Hold” labels with relevant information and isolate the product on hold effectively from the good product
- Compliance Support: Work with local quality management and the line manager to ensure employees and operatives adhere to work instructions, policies, and procedures
- Data Accuracy: Ensure that quality data on the performance of products and processes is accurate and that action is taken on quality assurance deviations
- Control Planning: Ensure quality control plans are in place for the product and regularly audited
- Scrap Monitoring: Monitor in-process red scrap bins and report excessive line rejects to the local quality team and line manager
- Training Auditing: Regularly audit training records of operatives to perform assembly and test tasks per work instructions and ensure that they are approved and signed off by local quality management
- Nonconformance Control: Ensure local non-conforming product is quarantined and controlled
- Instruction Support: Work with the line manager to support and ensure work instructions are in place before the commencement of trials or volume production
- Record Management: Ensure training records for all operators are in place
9. Quality Inspector Details and Accountabilities
- Quality Inspection: Perform quality inspections and verification, partially with the installation subcontractor and customer representatives
- Site Presentation: Prepare and conduct the quality site kick-off presentation
- Workmanship Assessment: Witness and assess workmanship practices to verify and ensure quality levels
- KPI Reporting: Report quality performance, including key performance indicator (KPI) reporting
- Nonconformance Management: Report, manage, and follow up on non-conformance workflows and records
- System Support: Support the site organisation in the use of the non-conformance system
- Documentation Verification: Receive, verify, and upload as-built quality documentation
- Traceability Maintenance: Maintain wind turbine traceability within the wind farm pre-assembly, installation, and commissioning phases
10. Quality Inspector Tasks
- Procedure Review: Review procedure manuals, contract drawings, project specifications, codes and standards, and ensure all construction processes are in accordance with the contract, including the quality management system (QMS) procedures
- Personnel Oversight: Assist in the oversight of the contractor’s field quality personnel to ensure the contractor's quality personnel are performing their duties and responsibilities according to the contractor’s QMS and the contract
- Inspection Monitoring: Oversee and perform regular checks on the contractor’s construction inspection and testing progress and results to ensure compliance with contract requirements
- Diary Preparation: Prepare a daily construction operations diary and other reports
- Nonconformance Oversight: Assist with the oversight of the design builder’s contract non-conformance program and assist with management of the PCM non-conformance oversight program
- Compliance Identification: Identify construction contract compliance issues that develop
- Deficiency Reporting: Identify and report deficiencies and deviations from contract specifications and drawings, maintain a log of non-complying work, and monitor the re-work and repair progress of the non-complying work
- Third-Party Compliance: Assist with the oversight of adherence to the design-build contractor’s compliance with the third-party quality requirements in the third-party right of way
- Standards Deployment: Assist with the deployment of company-wide quality standards, best practices, policies, and procedures
- Surveillance Support: Assist the quality oversight manager with the PCM construction surveillance program
11. Quality Inspector Roles
- Manufacturing Inspection: Perform quality inspections at all stages of manufacturing, including incoming materials
- Article Inspection: Participate in first article inspection, first production inspection, and ongoing inspection plans that are aligned with the supplier's capabilities, quality history, and product needs
- QMS Compliance: Know, understand, and follow the quality management system
- Measurement Reporting: Ensure all quality measurements are recorded, documented, and properly reported
- Engineering Support: Support quality engineering activities during product development, including purchased material quality issues, scheduled quality checks, Cpk studies, supplier audits, and supplier quality metrics activities
- Process Monitoring: Continuously monitor the manufacturing process and provide feedback to the department of quality and regulatory affairs, as well as to technicians, engineers, leads, and supervisors
- Issue Resolution: Support quality goals by facilitating permanent quality issue resolution using RCA and 8D-based SCAR process, analyzing and interpreting data
- Stakeholder Communication: Communicate timelines and progress with both internal and external stakeholders
- Employee Support: Support new and experienced employees to improve their job skills to enhance quality goals
- Certification Documentation: Organize and support documentation related to regulatory certifications and other duties
12. Quality Inspector Additional Details
- Direction Following: Understand and carry out oral and written directions
- Priority Setting: Set work priorities to meet production goals as scheduled per the assigned department
- Board Updating: Update production tracking board
- Design Reporting: Report deficiencies in design and suggest improvements in design and assembly technique
- Final Sign-off: Be responsible for the final cosmetic sign-off
- Warranty Reporting: Report warrantable items on units in detail
- Option Verification: Be responsible for verifying options for orders
- DPU Reporting: Be responsible for completing the DPU report
- Rule Compliance: Comply with all the rules of conduct and attendance per the company
- Waste Handling: Ensure that hazardous waste that is handled is placed into the proper containers
- Spill Response: Know spill response procedures and evacuation routes
- Defect Entry: Enter defects and errors into the computer
- Report Printing: Print computer-generated reports
- Instruction Following: Follow departmental work instructions
13. Quality Inspector Essential Functions
- Nonconformance Support: Work with manufacturing and build teams to ensure supplier non-conformances are clearly understood
- Stock Quarantine: Work with stores and logistics teams and use SAP to ensure all suspect stock is identified and quarantined for inspection
- Inspection Development: Work with supplier quality engineers, supplier representatives, and build and manufacturing teams to develop an appropriate inspection method
- Part Inspection: Carry out inspections and support supplier representatives to carry out inspections of their parts onsite
- Quarantine Processing: Correctly process all quarantined parts based on the results of the inspection, both in SAP and physically, including returning conforming parts to stock, preparing reject parts for return to the supplier, and documenting rework
- Fault Documentation: Document all activities in the fault reporting system
- Goods Inspection: Support goods inwards inspection activities, verifying the conformance of parts as received from suppliers
- Containment Support: Support internal quality teams with containment activities caused by internal issues
- Housekeeping Standards: Maintain excellent levels of housekeeping
- Standards Conformity: Ensure conformity to standards, production techniques, and conformance to the quality management system
- Safety Consideration: Consider the health and safety, environmental, and energy impact of all activities
- Data Compliance: Support compliance with the Data Protection Act 2018, following policy and best practice
- Duty Flexibility: Undertake any other duties or activities reasonably requested to meet departmental or company goals
14. Quality Inspector Role Purpose
- Quality Inspection: Inspect, monitor, and document product quality
- Product Approval: Be responsible for ensuring finished products are inspected, meet specifications, and are approved
- QA Presence: Be responsible for ensuring adequate QA presence on each manufacturing line and other assignments
- Record Review: Review work orders and batch records for each finished product to ensure that all materials have been accurately documented and reflect the actual materials used to create the finished product
- Line Monitoring: Monitor the production line to ensure each line is following required SOPs, work orders, and product specifications
- Record Documentation: Document the review and approval of batch records and products per SOPs
- Inventory Auditing: Conduct inventory audits, incoming inspection, monitor temperature, and ensure accurate labeling and packaging
- Incident Analysis: Report, investigate, and analyze potential quality incidents
- Issue Reporting: Daily document and report all quality issues that fail to meet the requirements of the BOM for the product
- Failure Investigation: Investigate failures and discuss with management possible solutions that might prevent the error from recurring
15. Quality Inspector General Responsibilities
- Process Monitoring: Follow, monitor, and control performance indicators of the quality processes
- Root Cause Analysis: Assist and support in the non-conformities, including root cause analysis, 5 whys, 8D, and 6M methodologies
- Material Control: Support the quality engineer in controlling the quality of all incoming materials, in-process, and outgoing inspection
- NC Resolution: Resolve on-site and internal NCs
- Inspection Leadership: Lead and control all goods in and out inspection
- Checklist Creation: Create process checklists and coordinate quality inspections with production and shop floor operators
- Instruction Control: Help control manufacturing instructions, ensuring that the information is always current and accurate
- Production Stoppage: Stop production if the quality required by the product specification is not adequate
16. Quality Inspector Key Accountabilities
- Manufacturing Inspection: Conduct quality inspections of manufacturing and assembly
- Receiving Inspection: Conduct receiving inspections of incoming goods
- Quality Training: Develop training to build quality awareness throughout manufacturing
- Compliance Leadership: Provide leadership in compliance areas of internal auditing and TL9000 documentation
- Process Improvement: Execute continuous improvement of QA receiving inspection and QA floor auditing
- Supplier Monitoring: Monitor and communicate supplier quality performance metrics
- Supplier Auditing: Assist with supplier audits and issue recommendations and requests for corrective action
- Nonconformance Analysis: Assist manufacturing engineering in the analysis of product non-conformance, customer complaints, and internal complaints
- Root Cause Correction: Address non-conformance and complaints with the identification of a root cause with root cause correction
- Project Support: Complete other job-related duties and special projects
17. Quality Inspector Roles and Details
- Product Examination: Examine manufactured products, primarily automotive parts, to ensure the parts meet all standards of presentation and quality
- Specification Study: Study product specifications and work instructions
- Part Verification: Perform visual, mechanical, and functional verification of parts to ensure compliance with set specifications and quality standards
- Judgment Making: Make independent judgments for subjective calls
- Defect Recording: Collect and record accurate data regarding defects
- Defect Isolation: Tag and isolate defective material
- Defect Justification: Provide a description or justification for defective material
- Safety Compliance: Comply with relevant local health and safety legislation
- Policy Compliance: Comply with local and company health and safety legislation, laws, and policies
18. Quality Inspector Responsibilities and Key Tasks
- Part Inspection: Inspect parts and products to customer, company, and supplier dimensional drawings and standards
- Product Testing: Perform destructive and non-destructive testing such as proof load, break tests, electrical resistance tests, and elongation tests on the product under inspection
- Report Generation: Generate inspection reports, maintain and control inspection records
- NCR Management: Be responsible for the completion of NCRs and investigations by the manager
- Personnel Training: Support, train, and mentor personnel and inspection trainees
- Workplace Safety: Keep a safe and clean environment and follow the safety rules of the production floor
- Compliance Auditing: Perform compliance assessments and audits
- Third-Party Support: Accompany third-party inspectors for validation of test reports and for witnessing purposes
19. Quality Inspector Duties and Roles
- Blueprint Reading: Read blueprints and instructions to comprehend the quality expectations for the product and supplies
- Material Approval: Approve or reject raw materials with respect to quality standards and record supplier performance
- Product Examination: Conduct examinations and quality control inspections on products, materials, and components
- PCB Inspection: Perform inspection of printed circuit boards and wire and cable assembly
- AOI Operation: Operate the AOI machine scanning components on primary and secondary sides of the circuit assembly and identify defects during the AOI process
- Sample Testing: Select output samples and check them using appropriate methods, such as measuring dimensions, testing functionality, and comparing to specifications
- System Testing: Use automated systems to perform complex testing procedures
- Record Maintenance: Maintain records of testing, information, and various metrics such as the number of defective products per day
- Cycle Inspection: Inspect procedures of the entire production cycle to ensure they are efficient and comply with safety standards
- Equipment Monitoring: Monitor the use of equipment to ensure it is safe and well-maintained and discard any that does not meet requirements
- Report Preparation: Prepare and submit reports to the quality manager
20. Quality Inspector Roles and Responsibilities
- Equipment Operation: Use advanced inspection equipment such as height gauge, optical comparator, gauge blocks and pins, super micrometer, bore gages, coordinate-measuring machine (CMM), and hardness tester
- Component Identification: Identify component types and values, as well as placement
- Workmanship Inspection: Perform visual inspection of general product workmanship
- Blueprint Reading: Use basic blueprint reading skills to interpret drawings and documents
- System Utilization: Use the computer to access documents, enter data into the quality system, Word documents, databases, the MRI/ERE system, and other items
- Setup Verification: Perform basic first piece set-up verification on various machines, such as VCD, SMT, and CNC, in accordance with the supplied process routers
- Data Collection: Collect and review in-process quality data
- Inspection Reporting: Perform and prepare first piece inspection, receiving, in-process, and final inspection reports
- NCR Management: Manage non-conformance reports and prepare corrective action requests
- Action Validation: Perform validation and effectiveness measurements for corrective actions implemented
- PCB Inspection: Inspect bare printed circuit boards
- Material Management: Maintain customer-supplied material, track customer repairs and returns, and maintain the hazardous material database
21. Quality Inspector Duties
- Final Inspection: Perform visual, dimensional, mechanical, and electrical inspection utilizing standard documentation, procedures, and precision measuring devices to support final inspection
- Conformance Decision: Accept or reject for conformance to standards and specifications
- Standards Verification: Verify compliance with applicable standards and other approved documentation
- Assembly Inspection: Inspect completed assemblies
- Professional Communication: Communicate professionally and effectively with internal customers
- Data Entry: Perform QC data entry into production ERP and MES software systems
- NCR Creation: Create nonconforming material reports
- Standards Interpretation: Interpret and understand PCB and PCBA workmanship standards and component identification (J-STD-001, IPC-600, IPC-610, IPC-620, etc.)
- Clear Writing: Write clear and concise communication, including emails, documentation, and quality records
- Independent Work: Work both independently and in a team environment
- Team Attitude: Possess a team-building attitude
- Article Processing: Process and approve manufacturing first article inspections
- Tool Utilization: Use various measuring tools, such as micrometers, height gauges, rulers, gauges, and dial and digital calipers
22. Quality Inspector Details
- Drawing Interpretation: Read and interpret applicable mechanical drawings and specifications
- Equipment Selection: Select and utilize inspection equipment to perform the required inspection and testing
- Report Completion: Complete inspection reports
- Component Inspection: Perform receiving, in-process, and final inspection on customer-supplied and purchased components and materials
- Process Auditing: Perform quality in-process audits by approved work instructions
- First Piece Inspection: Perform first piece inspections by the IMS or work instruction package (WIP) or customer specifications
- Process Monitoring: Monitor the production process for compliance with all quality, manufacturing, and engineering work instructions and specifications
- Equipment Check: Check all measurement and test equipment for acceptable condition and adherence to calibration work instructions
- NCMR Reporting: Notify all appropriate personnel of quality-related concerns and complete non-conforming material reports (NCMR)
- Professional Interaction: Interact with other quality, manufacturing, engineering, and management personnel professionally
- Customer Support: Assist other company functions in meeting customer requirements
23. Quality Inspector Responsibilities
- Lot Quality: Be responsible for the quality of incoming and outgoing lots from IQA to FQA station, including in-process controls through line audits, ensuring strict application of specifications or standards relative to internal and customer requirements
- SOP Compliance: Follow all operational SOPs, 5S, and safety requirements that are implemented in the line and understand company policy and procedures
- Issue Disposition: Provide disposition on major quality issues with supervision
- Task Execution: Perform major tasks such as quality reports and filing OT or LV assigned by the supervisor
- Report Preparation: Prepare regular quality reports for the immediate superior
- Audit Verification: Conduct an in-line audit and verification of the corrective action defined in the 8D report
- Department Support: Provide support to other departments on the monitoring of product evaluation and machine buy-off
- Quality Alerts: Provide quality alerts to all assembly-related issues and follow up on the 8D report
- Return Processing: Provide return part form (RPF) for all devices with quality issues and required retest
- Performance Release: Prepare and release weekly QAF performance for support validation
24. Quality Inspector Job Summary
- Risk Assessment: Perform real-time risk assessment and sufficiently control suspected non-conforming finished products, raw materials, and packaging components
- Material Oversight: Provide oversight to ensure appropriate segregation of non-conforming material and resolution of the product to resolve the customer product pipeline
- Training Support: Provide initial training to new QA inspectors and assist other departments with necessary training that pertains to functional aspects of the quality management system (QMS)
- Onboarding Development: Develop, maintain, and routinely evaluate onboarding requirements for QA inspectors
- QA Coverage: Assist with daily and weekend QA coverage to support production activities
- Batch Review: Assist with the review and release of batch records to support on-time delivery
- Inspector Mentorship: Provide coaching and mentorship to QA inspectors and serve as the initial point of contact for production issue resolution
- Policy Compliance: Comply with company policies, procedures, work instructions, and training requirements, focusing on customer service, production, and quality
- Customer Focus: Keep customer interests and regulatory requirements in mind, ensure customer needs are met by reviewing order requirements, customer documentation requirements, proper filling and assembly requirements, and ensure that other technicians understand and follow documented procedures and GMP requirements
- Requirement Assurance: Ensure customer requirements are met
- Adherence Verification: Verify adherence to policies, procedures, and work instructions
25. Quality Inspector Accountabilities
- Documentation Review: Review production documentation for accuracy, completeness, and GDP compliance
- Order Correction: Assist in correcting order issues and ensure actions that are taken are appropriate
- Issue Communication: Communicate issues and concerns to the area owner and the direct manager
- Action Effectiveness: Ensure actions taken to resolve production issues and concerns are effective
- Audit Readiness: Ensure that the area is in a state of audit readiness at all times
- Task Inspection: Perform inspection tasks by following established work instructions and procedures, using required tools, methods, and equipment to determine the acceptability of product, components, and documentation
- Process Inspection: Perform pre-fill, in-process, and final inspections with the aid of documented work instructions and inspection information
- Production Stoppage: Stop production when a non-conformance (NCM) is observed and follow appropriate NCM procedures
- NCM Documentation: Document non-conformances following applicable procedures and work instructions
- Issue Trending: Document and trend any quality production issues discovered during the course of inspection duties
- Workplace Cleanliness: Ensure the cleanliness of work areas during the inspection processes
- CAPA Support: Assist in the development and implementation of corrective and preventive actions
- QMS Adherence: Adhere to QMS and policies
26. Quality Inspector Functions
- Supervisor Direction: Work under the direction of the quality control supervisor
- Drawing Interpretation: Understand and interpret engineering drawings, schematic diagrams, or formulas and confer with management or engineering staff to determine quality and reliability standards
- Personnel Mentorship: Mentor junior inspection personnel in inspection methodology
- Program Development: Create and develop programs for use with the coordinate measuring machine (CMM) running Calypso software
- CMM Operation: Set up and operate the CMM using pre-existing inspection programs
- Program Validation: Verify and validate CMM programs per quality procedure, which sometimes includes a secondary inspection method
- Hardware Inspection: Inspect hardware using standard inspection tools
- Specification Reading: Read and understand aerospace specifications, including ISO9001 and AS9100, military specifications, industry specifications, and manufacturing instructions
- Inspection Recording: Perform inspections and record inspection data associated with first piece inspections, first article inspections, receiving inspections, final inspections, and work-in-process inspections
- Package Verification: Verify first article packages for completion and accuracy prior to submitting to the quality engineer
- Document Control: Control and maintain paperwork, documents, certifications, and records
- Nonconformance Processing: Ensure nonconforming material is processed according to procedures and disposed of promptly
- Equipment Maintenance: Assist in maintaining IM&T equipment to ensure calibration is performed promptly and that lost, damaged, or out-of-service equipment is properly accounted for and controlled according to procedure
- Department Collaboration: Work closely with other departments to ensure on-time delivery
27. Quality Inspector Job Description
- Quality Recommendations: Make recommendations to the quality control manager to enhance the quality of services
- Service Development: Assist in the development and implementation of world-class customer service
- Procedure Support: Assist personnel in the development of the section procedure documents that encompass corporate policies and customer requirements
- Scheduled Inspections: Perform the activities and inspections in accordance with the approved schedule
- Checklist Review: Ensure functional checklists are reviewed annually for currency and document this review
- ISO Compliance: Practice and promote the principles of the ISO program
- Improvement Identification: Work closely with government COR personnel and customers to identify improvement opportunities
- Performance Monitoring: Monitor all PWS annexes to ensure performance threshold requirements are met
- Safety Compliance: Assist with safety program compliance and the development of safety procedures and programs
28. Quality Inspector Overview
- Quality Assessment: Perform regular quality assessments on all incoming materials from vendors and outgoing products for shipping
- Containment Planning: Reject all products and materials that fail to meet quality expectations and form and implement a containment plan
- Drawing Reading: Read engineering drawings, plans, and specifications to understand the requirements of parts, products, and services
- Product Evaluation: Perform regular product evaluations, record inspection results, and recommend improvements to the production process to ensure quality control
- Dimension Measurement: Measure product dimensions, examine functionality, and compare the final product to the specifications
- Incoming Inspection: Oversee and conduct incoming inspection for a wide variety of parts as well as finished goods to guarantee that all products meet quality specifications
- Report Documentation: Document inspection outcomes by completing detailed reports and performance records
- Team Training: Teach the production team about quality control concerns to improve product excellence
- Issue Resolution: Resolve quality-related issues with a sense of urgency and promptly
- Task Support: Perform a variety of tasks in support of short- and long-term goals of the manufacturing division
- Teamwork Skills: Exhibit teamwork and self-management
- Attendance Compliance: Follow the attendance policy of the department
- Safety Compliance: Follow all safety procedures and policies
- Schedule Flexibility: Work overtime, flexible schedules, and weekends
29. Quality Inspector Details and Accountabilities
- PWB Inspection: Perform printed wiring board and assembly inspections, to include soldering, staking, and conformal coating, utilizing a microscope
- Harness Inspection: Complete inspections on cable and wire harness assemblies
- IPC Compliance: Inspect per IPC certifications, including IPC J-STD-001 with space addendum soldering for operators and inspectors (CIS), assembly of electronic assemblies (IPC-A-610), IPC/WHMA-A620, requirements for cable and wire harness assemblies
- ESD Handling: Work with devices and hardware that are highly sensitive to electrostatic discharge
- Process Knowledge: Maintain working knowledge of ball process library
- Dimensional Inspection: Perform basic dimensional inspections using micrometers, calipers, feeler gages, and similar tools
- FAI Reporting: Create and maintain first article inspection reports
- Source Support: Support government and customer source inspections
- Material Inspection: Inspect incoming or production materials or articles for conformance to engineering drawings, schematics, and specifications, process standards and specifications, and production or process plans
- Component Testing: Perform an incoming test of components
- Conformance Monitoring: Monitor for conformance to design or test specifications or standards
30. Quality Inspector Tasks
- Material Disposition: Accept or reject materials or articles, identify and document non-conformance, and notify appropriate personnel of potential rejection of items
- Problem Referral: Refer and document unusual inspection problems to supervision, lead, or project quality engineer
- Criteria Application: Apply, enforce, and comprehend accept and reject criteria and revision status from engineering drawings, MIL-specs, screening specs, or process certification training
- Test Monitoring: Witness or monitor functional and performance testing at the sub-assembly and end-item level
- Certification Maintenance: Obtain and maintain all certification processes and NDT certifications required for assigned tasks
- Problem Troubleshooting: Troubleshoot inspection problems related to fixtures, software, drawings, documentation, or processes
- Final Inspection: Perform final inspection and review documentation required for end-item shipments
- Analytical Investigation: Perform analytical investigations and report inspection problems, including trend analysis
- Work Scheduling: Maintain a regular and predictable work schedule
- Relationship Building: Establish and maintain effective working relationships within the department, the strategic business units, the strategic support units, and the company
- Workplace Interaction: Interact appropriately with others to maintain a positive and productive work environment
31. Quality Inspector Additional Details
- Training Oversight: Ensure manufacturing associates are properly trained in documented inspection techniques and methods
- Metric Trending: Trend quality metrics and communicate to appropriate individuals
- Problem Investigation: Investigate specific problem areas in manufacturing and report to management on findings and suggest corrective actions
- CAPA Management: Initiate and respond to correction and preventive actions
- System Documentation: Document quality system failures and improvement activities
- Sampling Application: Apply and interpret ANSI/ASQ Z1.4 and other sampling plans for predicting percent defective and lot acceptance criteria
- Process Auditing: Conduct routine product and process audits to ensure compliance with the quality system
- Engineer Support: Assist quality engineers with validations, quality issues, data collection, and related tasks
- Safety Compliance: Follow all safety policies and procedures
32. Quality Inspector Essential Functions
- Product Inspection: Conduct examinations and quality control inspections on products, materials, and components at various stages of the production process to ensure compliance with established quality and reliability standards
- Data Analysis: Participate in the analysis of statistical data from processes to either confirm compliance with established standards or identify deviations from standards
- Assembly Inspection: Perform visual inspections of soldered connections, mechanical inspections of electronic and electro-mechanical assemblies and subassemblies
- Documentation Preparation: Prepare and complete all necessary documentation for reporting acceptance or rejection of inspected and tested items
- Issue Identification: Identify design, process, or other inefficiencies and report quality concerns and issues
- Routine Inspection: Perform routine quality inspections on engineering designs, assemblies, piece parts, final assemblies, and tooling
- Audit Follow-up: Conduct internal audits and corrective action follow-ups
- Attendance Maintenance: Maintain regular, consistent, and punctual attendance
33. Quality Inspector Role Purpose
- Control Plan Inspection: Perform inspections according to the incoming control plan or the engineering drawing and installation document
- Compliance Check: Perform inspections to ensure product compliance and check after rework
- Acceptance Decision: Accept or reject the components and products as defined in the inspection instruction and checklist
- Result Recording: Record inspection results in the digital tools
- Nonconformity Documentation: Accurately document non-conformity with clear characterization
- NCR Processing: Complete all associated non-conformity activities, such as completing the QM order, blocking stock, and tasking appropriate parties in the digital system to initiate the NCR resolution process
- Equipment Calibration: Ensure the use of calibrated equipment and instrumentation used in the inspections
- Record Maintenance: Maintain all controlled document files and test records in a timely and accurate manner
- Documentation Control: Maintain quality documentation for components, assemblies, and vehicles
- Procedure Updating: Assist in the writing and updating of inspection procedures, control plan, and checklists
- Material Sorting: Inspect and sort material from inventory purges by SQ Serial or supply chain
- Defect Communication: Inform the supply chain and supplier quality on NCRs and the impact of defects on part availability
- Process Coordination: Coordinate outside special process inspection or outside lab testing with the incoming inspection leader
- KPI Support: Support the SQ Serial and incoming inspection leader by providing inspection-related data for KPIs
- Meeting Participation: Participate in daily meetings and fulfill daily priorities as set by the reporting manager
34. Quality Inspector General Responsibilities
- Dimensional Inspection: Perform dimensional and visual inspection to blueprint using gauges and other reliable inspection equipment
- Material Inspection: Perform material and component inspections
- FAI Verification: Perform first article inspection (FAI) and verify FAI data, including statistical analysis, is acceptable
- Blueprint Reading: Read and inspect the blueprints and inspection guide sheets and instructions
- Document Review: Perform document review, analyse, inspect, and archive DHRs (paper-based and electronically) in compliance with GMP and GDP requirements before release to finished goods
- System Transactions: Perform computer system transactions related to router inspections
- Material Quarantine: Segregate, quarantine, and complete documentation for non-conforming materials
- NCR Initiation: Initiate quarantine tickets (non-conformance reports)
- Product Disposition: Perform product release disposition tasks in the ERP system
- KPI Support: Support the achievement of inspection teams’ KPIs
- Forecast Planning: Work on forecasts and plans based on business requirements
35. Quality Inspector Key Accountabilities
- Final Release: Perform final checking, marking up, and release of parts and associated documentation ahead of customer shipment
- Quality Feedback: Proactively provide feedback on quality issues to production to improve standards and reduce rework
- Sample Checking: Conduct sample checks to verify quality and documentation
- Document Maintenance: Help maintain controlled document files, updating systems and test records in a timely and accurate manner
- Tire Inspection: Inspect tires according to the specific instructions provided
- Inventory Counting: Conduct inventory cycle counts and other tasks at the direction of the site quality manager related to product quality and conformance
- Shipment Assurance: Assure conformance to expectations of shipments of tires to customers, particularly original equipment customers
- Inspection Consistency: Deliver consistent, high-quality inspection across a variety of pressure sensor components and product families
- Equipment Operation: Operate a variety of inspection equipment, micrometers, plug gauges, and table-top measuring equipment (FARO, CMM)
- Drawing Interpretation: Interpret manufacturing drawings, customer drawings, source control drawings, and written specifications
36. Quality Inspector Roles and Details
- Process Inspection: Inspect merchandise throughout the manufacturing processes to ensure conformance to all requirements
- Data Recording: Record inspection data and administer disposition of rejected merchandise
- Project Participation: Participate in corrective action projects, process improvement projects, and other QA-related special activities
- Plan Validation: Assist in the validation of the control plan
- Site Inspection: Perform on-site inspections at local contractors and suppliers
- Safety Compliance: Work safely at all times by consistently following safe work procedures for the position, as well as all safety procedures required at the worksite
- Product Conformance: Inspect manufactured products and ensure product conformance with customer technical specifications within the requested deadlines
- Goods Inspection: Perform incoming goods inspection of machined products from external suppliers and material receipts and review of material certificates
- Record Maintenance: Maintain the required documented quality information and records and ensure effective inspection methods
- Nonconformity Resolution: Resolve internal non-conformities and customer complaints in cooperation with other departments, support root cause analysis, and define corrective actions
- Daily Inspection: Perform day-to-day inspections as per project requirements
- Report Preparation: Prepare and sign inspection reports daily
- Fabrication Liaison: Liaise with other functions during fabrication for specific project requirements
- Work Standards: Maintain a high standard of safe working practice, quality, and productivity as well as compliance with the code of business conduct
37. Quality Inspector Responsibilities and Key Tasks
- Receiving Inspection: Act as the primary resource for performing activities related to the receiving inspection process
- Containment Support: Support the non-conforming material process as the primary resource for performing containment activity of suspect on-hand inventory and certifying material for return to stock
- Data Documentation: Document inspection, certification, and other applicable data for use by operations for driving continuous improvement activities and processes
- Process Improvement: Support operations' systemic continuous improvement initiatives
- Procedure Compliance: Review and follow local procedures to drive process standardization and align operations with ISO 9001:2015 compliance
- Warranty Collaboration: Collaborate with warranty to review quality-related issues to ensure proper resolution of warranty claims
- Data Analysis: Analyze and present quality data utilizing statistical process controls for management review on a daily, weekly, and monthly basis to the quality manager
- KPI Development: Develop, implement, and monitor key performance indicators for the overall quality program
- Corrective Support: Provide support to necessary operations to assist in identifying quality issues and drive corrective actions to resolve them
- Tool Utilization: Use micrometers, calipers, depth gauges, optical comparators, and weight scales accurately
- Process Inspection: Perform product or process inspection utilizing standardized inspection methods
- Part Verification: Visually and physically check parts against blueprint or work order specifications using a variety of precision measuring instruments
- Material Qualification: Inspect and qualify materials to ensure adherence to standards such as ISO and Mil Spec
- Risk Verification: Verify POs and SOs for quality risk assessment
38. Quality Inspector Duties and Roles
- Drawing Interpretation: Read and understand drawings, process specifications, procedures, work instructions, inspection documentation, and certificates in metric measurement units
- Equipment Usage: Use precision measuring equipment as well as specialized inspection and testing equipment
- Documentation Preparation: Prepare and maintain clear inspection documentation for the above functions
- Data Analysis: Analyze the results of gear charts and graphs and CMM data
- Calibration Support: Support the lead inspection and the quality specialist by leading the scheduled calibration and certification by accurately maintaining all measuring equipment and other gauges or items related to the test bench, including sound and vibration equipment, temperature equipment, oil testers, speed, and torque equipment, and by delivering gauges on time
- Document Tracking: Assist in tracking and filing of inspection documentation
- Visual Inspection: Perform routine visual inspection of soldered connections and mechanical inspections of electronic and electro-mechanical assemblies and subassemblies
- QA Teamwork: Work as part of the QA team and apply basic-level inspector process knowledge, practices, and procedures to standard routine tasks
- Acceptance Reporting: Participate in preparing all necessary documentation for reporting acceptance or rejection of inspected and tested items
- Audit Participation: Support and participate in internal audits and corrective action follow-ups
- QA Implementation: Implement and maintain technical quality assurance procedures
- Part Inspection: Perform inspections of purchased parts, subassemblies, or finished products according to well-defined criteria using a microscope, standard physical, mechanical, and electrical measurements
- Result Documentation: Accurately document the results of inspections and testing
- Record Maintenance: Maintain all controlled document files and test records in a timely and accurate manner
- Data Entry: Perform data entry into associated data systems
39. Quality Inspector Roles and Responsibilities
- Inspection Execution: Follow general inspection guidelines to conduct visual, cosmetic, dimensional, mechanical, and functional inspections on a wide variety of components, assemblies, equipment, systems, supplies, and materials
- Safety Compliance: Follow all health and safety procedures and report accidents and near misses
- Feedback Provision: Provide direct feedback to the area’s quality assurance engineer, lead, technical lead, and operators after each formal inspection
- MRB Participation: Participate in material review boards and authorize or reject proposed product dispositions, including use as-is, rework, scrap, and return to vendor
- Deficiency Resolution: Offer recommendations to resolve recurring deficiencies found during inspections
- FAI Conducting: Conduct the first article inspection of parts, assemblies, equipment, and tooling
- Log Maintenance: Maintain necessary inspection logs and write inspection reports
- Component Inspection: Carry out the inspection-related activities of all components and assemblies
- In-Process Inspection: Perform dimensional and visual in-process inspection in conjunction with controlled drawings and applicable specifications
- Final Inspection: Perform final inspection of all jobs performed in the facility and 100% inspection of finished components
- Pressure Testing: Perform or oversee pressure testing of assembled parts to ensure that all acceptance criteria have been met
- Tool Utilization: Be responsible for inspecting products using established inspection tools and techniques
- QA Oversight: Take charge of the quality assurance and quality checking processes
- Finished Goods Inspection: Inspect finished goods, follow procedures, and ensure adherence to product quality standards
- QC Collaboration: Work with factory QC for continuous quality improvement
- Report Completion: Complete, provide a report, and keep all related documentation
40. Quality Inspector Accountabilities
- Specification Assurance: Assure manufactured units meet engineering specifications, quality control procedures, and customer requirements
- Component Verification: Verify and test completed components to ensure conformance
- NCR Initiation: Initiate non-conformance reports on parts and products that do not meet drawing and print specifications
- Drawing Conformance: Ensure that parts are within the drawing specifications to confirm conformance
- Record Review: Complete and review quality records and documents to ensure they are correct before handover
- Sub-Sea Inspection: Carry out inspections to ensure the build and testing of sub-sea equipment is verified for quality, build, and safety
- Product Verification: Perform product verification, analyze and report all quality control aspects to ensure that products conform to quality standards
- Issue Resolution: Be responsible for resolving all non-conforming product issues and defining measures to prevent recurrence
- Documentation Creation: Create and maintain written documentation such as working instructions, verification lists, and control checklists in line with standard operating procedures
- Continuous Improvement: Conduct and promote continuous improvement and best practices to improve the quality of products, processes, and services
- Field Auditing: Audit field work activities by subcontractors, perform or oversee specific inspections and tests, and prepare audit reports
- Materials Testing: Conduct or oversee materials testing and analysis using tools and equipment and apply the technical knowledge necessary to conduct tests
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