CMM Programmer Job Description

Success as a CMM Programmer means every aerospace part measured on the coordinate measuring machine carries dimensional data that customers, auditors, and design engineers can trust without re-measuring it. Working inside the quality department alongside inspectors and manufacturing engineers, the programmer owns the measurement strategy for new and revised parts and typically reports to a metrology or quality manager.

Career Impact: Hands-on command of AS9102 first article packages and ASME Y14.5 interpretation is exactly the experience aerospace and defense hiring managers screen for.

Business Impact: Reliable programs shorten the time from first piece to released production and give design teams hard data to disposition nonconformance reports.

Growth Opportunity: Mentoring entry-level CMM operators and automating inspection workflows opens a path toward Metrology Manager responsibilities.

Company Value: Many employers in this segment offer a small-company setting where one programmer's work is visible on spacecraft and defense hardware.

• Develop CMM inspection programs from 3D CAD models, drawings, and specifications for new and revised aerospace components.
• Validate new programs on the machine before release, correlating results with manual inspection to confirm accuracy.
• Perform first article, in-process, and final dimensional inspections, preparing AS9102 first article documentation for customers.
• Design probing, styli, and fixturing setups that hold parts consistently and deliver repeatable measurement results.
• Review engineering drawings and GD&T callouts to establish inspection criteria and feed quality concerns back to engineering.
• Coordinate disposition of nonconforming product with quality, manufacturing, and design engineers using root cause data.
• Mentor entry-level inspectors and operators on CMM operation, program use, and metrology best practices.
• Monitor gage calibration status and conduct gage R&R and capability studies when production requires them.

• Bachelor's degree in business administration, finance, economics, or a related field, or equivalent work experience.
• 5 or more years of shared service operations experience, with at least 2 years managing people.
• Demonstrated success leading teams to meet agreed SLAs and KPIs across several countries or business units.
• Strong analytical and problem-solving skills applied to variances, backlogs, and recurring service issues in daily operations.
• Working knowledge of internal controls, compliance requirements, and audit support in a regulated finance or HR process.
• Proven ability to handle multiple priorities against multiple deadlines, including month-end and year-end cycles.
• Experience developing or improving standardized processes to raise efficiency and deliver consistent service quality.
• Excellent communication skills for managing escalations with internal clients, corporate functions, and external providers.

• Experience programming blue light scanners or portable arm measuring systems alongside traditional bridge-style coordinate measuring machines.
• Formal CMM software certification, such as vendor Level 1 to 3 training, or a Six Sigma Black Belt credential.
• Experience writing statistical process control reports and interpreting process capability indices for production feedback.
• Exposure to ITAR-controlled programs and export compliance procedures on defense or space flight hardware.

• First article inspection on-time rate (%), showing how quickly new parts clear AS9102 review.
• Program release cycle time (days), from drawing receipt to validated production program.
• Program rework rate (%), counting released programs later corrected for errors.
• Gage R&R percentage of tolerance, reflecting how repeatable fixturing and setups are.
• Inspection escapes (count), nonconforming features found downstream after CMM acceptance.
• Typical tools: CMM programming software (commonly PC-DMIS).

• Compensation & Benefits (US Market Benchmark)
• Base Salary Range: $60,000 to $85,000 per year for mid-level aerospace programmers
• Bonus: Annual performance bonus of 3 to 8 percent of base salary is common
• Equity: Rarely offered, except at some venture-backed aerospace manufacturers
• Health Benefits: Medical, dental, and vision coverage, typically with employer-paid premiums for employees
• PTO: 10 to 15 days of paid time off plus 8 to 11 paid holidays
• Common Perks: 401(k) match, tuition reimbursement, overtime pay, and paid GD&T or software training

Because many positions involve technical data controlled under ITAR, candidates must be authorized to work in the United States and may need to meet U.S. person requirements. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, or veteran status, as protected under federal, state, and local law. Reasonable accommodations under the ADA are available on request. Any offer is contingent on a successful background check.

The CMM Programmer owns programming and proof-out of new parts, performing layout inspections on product, fixtures, and dies, including first article layouts and capability studies, within a plant quality setting. Reporting to the CMM Department, the CMM Programmer guides CMM trainees and Layout Technicians and keeps gauges calibrated, so production keeps making quality products.

Key Responsibilities

• Follow and enforce all plant safety rules and policies.
• Follow and comply with all operational procedures/policies as stated in the employee Environmental Health and Safety programs and conduct Team Safety Talks as required.
• Bring in CAD, fixtures, and anything needed to set up new parts.
• Program and prove out new parts.
• Perform layout inspections on product, fixtures or dies as required, including first article layouts, gage reproducibility & repeatability studies and capability studies.
• Maintain gauge, checking fixture control and calibration.
• Have all gauges, inspection fixtures and test equipment identified clearly, properly and readily available for use.
• Calibrate and approve all gauges, inspection fixtures and test equipment at established intervals.
• Remove from use all gauges, inspection fixtures and test equipment that are not fully functional and/or calibrated.
• Program and maintain annual part layout and annual fixture gage reproducibility and repeatability studies.
• Help maintain test equipment and storage area in a safe, clean, and orderly condition and promote good housekeeping.
• Help instruct and guide CMM trainees and Layout Technicians I and II on all metrological requirements, as well as other requirements to maintain quality products on the production floor and validity of CMM Department documentation.
• Prepare and maintain programs and reports from layout inspections.
• Fully understand quality standards, procedures, and customer requirements.

Required Qualifications

• Working knowledge and understanding of quality systems, standards, procedures and softwares.
• Ability to read, analyze and interpret general business periodicals, professional journals, technical procedures, or governmental regulations.
• Ability to run, train, and program on PCDMIS, BRAVO CMM Systems, Mercury CMM Systems, and Zeiss CMM Systems.
• Working knowledge of white/blue light Opticell and Optigo Systems, with functional understanding to support them.
• Strong team-focused, interpersonal, and leadership abilities.
• Excellent communication skills and effective communication of ideas and concepts.
• Ability to pay good attention to detail, including minor details.
• Good human relations, leadership skills, and a maturity of judgment.
• Good organizational and problem-solving skills.
• Competence in writing reports and business correspondence.
• Proficiency in presenting information effectively and responding to questions from groups of managers, clients, customers, and the general public.
• Willingness to work extended or flexible hours and in various locations within and outside the facility.

Embedded within a GMP-regulated quality environment, the CMM Programmer builds and maintains CMM programs that inspect and verify production materials and components, while documenting calibration results from the Calibration Technician team and issuing nonconformance reports for out-of-tolerance equipment. Working closely with Engineering, Production, Quality Assurance, and IT departments, the CMM Programmer keeps equipment in GMP compliance and supports product revisions and process improvements.

Core Functions

• Maintain awareness, training, and knowledge of Safety Policies and Procedures to assure compliance with regulatory, global and site quality requirements.
• Participate actively in continuous improvement efforts.
• Document and evaluate the results of calibrations performed by the Calibration Technician team and issue nonconformance reports for out-of-tolerance equipment and drive to resolution.
• Provide support to troubleshoot, test, repair and optimize instruments, equipment, and control systems.
• Make recommendations for training and cross-training the Calibration Team on updated regulations, processes, or other needed information.
• Work closely with Engineering, Production, Quality Assurance, and IT departments to ensure strict compliance with GMP guidelines, specifically to ensure that equipment is maintained in GMP compliance.
• Provide guidance in the selection of measuring/test equipment when needed.
• Develop new and/or review existing calibration procedures to ensure compliance with requirements (internal and vendor's).
• Coach and advise all Engineering groups on analysis of inspection data, gage R&R results and inspection methods to establish optimum process parameters.
• Create and qualify CMM inspection programs and develop fixturing to ensure repeatable results.
• Program Coordinate Measuring Machines (CMM) Zeiss with Calypso Software.
• Conduct Inspections using ASME Standards for Geometric Dimensioning and Tolerancing (GD&T).

Qualifications & Experience

• Associate degree preferred, or equivalent combination of education and relevant prior work experience.
• 3 or more years of programming and operating Coordinate Measuring Machines (CMM).
• 3 or more years of experience conducting inspections using ASME Standards for Geometric Dimensioning and Tolerancing (GD&T).
• Experience in metrology and calibration is required.
• Experience working within a GLP or GMP laboratory is highly preferred.
• Working knowledge of cGMP, GLP, FDA, industry and regulatory guidelines, and of ISO/IEC 17025, ISO 13485, ISO 9001 and ANSI/NCSL Z-540.
• Strong writing, mathematics, and statistics skills.
• Solid knowledge of CMM programming.
• Proficiency in using spreadsheet, word processing and database software.
• Experience using Zeiss (CMM) with Calypso Software is a plus.
• Ability to work with a team and independently, up to 80% unsupervised.
• Good verbal and written communication skills.

Reporting to the manufacturing team, the CMM Programmer shapes multi-axis CMM inspection programming for manufacturing, performing in-process dimensional checks against blueprints, sketches, and engineering drawings. Partnering with manufacturing employees through collaboration, direction, and support, the CMM Programmer keeps production and development processes on plan and backs wider business goals.

Primary Duties

• Develop and improve multi-axis CMM inspection (Coordinated Measuring Machine) programming for manufacturing.
• Set up and operate manufacturing CMM and equipment to support business goals.
• Work from blueprints, sketches, engineering drawings, and verbal instructions to produce hardware.
• Perform in-process dimensional checks, including CMM inspection set-up and operation.
• Expedite hardware in areas of responsibility.
• Support production and development work as needed and troubleshoot process issues.
• Create/revise planning for production and development processes.
• Provide collaboration, direction, and support to manufacturing employees.
• Perform data collection, analysis, and dissemination.
• Provide environmental, health, safety, maintenance, quality, continuous improvement, and production flow job duties in support of manufacturing-related initiatives and programs.
• Maintain detailed job task documentation, reports, and records.

Skills & Qualifications

• High school diploma/GED with a minimum of 3 years of applied programming experience.
• Associate degree or Technical Certificate in a technical field from an accredited college with a minimum of 2 years of applied programming experience.
• Bachelor's degree in a technical field from an accredited university or college with a minimum of 1 year of applied programming experience.
• Aukom L2 training and certification.
• Experience in performing advanced mathematical calculations to include algebra, geometry, and trigonometry.
• Experience in Lean Six Sigma fundamentals.
• Proficiency in the set-up and operation of precision inspection gauges, measuring tools, computer inspection workstations, and instruments.
• Proficiency in reading and interpreting mechanical blueprints, engineering specifications, and drawings.
• Demonstrated experience in PC-DMIS and/or Modus CMM Inspection programming.
• Familiarity with Computer-Aided Design (CAD), SolidWorks, Siemens NX, APT, etc.
• Demonstrated proficiency in computer applications such as Microsoft Word, Excel, PowerPoint, and/or web-based applications.
• Demonstrated use of oral and written communication skills.
• Ability to maintain relationships by recognizing needs and sensitivities of others and cooperating and resolving conflicts that inspire the Team in achieving objectives and deliverables.
• Ability to receive guidance and supervision, follow work rules, safety practices, and work procedures, and meet deadlines, punctuality, and attendance standards.

Sitting at the intersection of production inspection and quality engineering, the CMM Programmer builds production inspection programs on Coordinate Measuring Machines and develops methods and procedures for inspection, testing, and evaluation. Operating across Engineering, Production, and the Quality Engineering Department, the CMM Programmer trains inspectors, reviews work instructions against drawings, and gathers defect data that supports continuous improvement and product reliability.

Duties

• Create, develop, and implement production inspection programs on Coordinate Measuring Machines using Open DMIS software.
• Provide training to inspectors on inspection processes and CMM programs and write training manuals on quality control activities as required.
• Develop and initiate methods and procedures for inspection, testing, and evaluation.
• Review work instructions for conformance to drawings and specifications and provide feedback to Engineering to ensure that related quality considerations are well defined and documented in a quality plan within the work instructions.
• Work with Engineering to evaluate drawings, specifications, and changes during the formative stages of the production process design for factors affecting quality, conformance, reliability, safety, production, and operation of the product.
• Gather assembly defect data and lead a team to support continuous improvement efforts.
• Document testing and root cause analysis in CPI.
• Consult with Engineering and Production on manufacturing issues that emerge through the manufacturing process to find solutions to address the issue.
• Acquire and implement new inspection equipment in support of production volume increases.
• Devise sampling procedures and supervise the design of forms for recording quality checks and preparation of instructions for these procedures.
• Prepare and offer constructive criticism relative to variables and deviations from prescribed standards of quality.
• Maintain charts, graphs, and statistical records having to do with quality, nature, and causes of defects.
• Work with the Quality Engineering Department to define and document inspection and test processes.
• Interface with customers and quality representatives.

Requirements

• HS Diploma or equivalent required.
• College degree preferred.
• Six Sigma Black Belt certification is a plus.
• 4 or more years of programming experience with Open DMIS, SP600 Scanning Head, and PH25 Probe Head with scanning capability.
• Working knowledge of AS9102.
• Familiarity with aerospace composites a plus.
• Thorough understanding of GD&T (geometric dimensioning and tolerancing).
• Ability to read blueprints and specs.
• Ability to interact with people on the floor, good social skills, and ability to work with diverse work groups.
• Excellent written and oral communication skills.

A key member of the ISO 9001:2015 quality system, the CMM Programmer delivers CMM programs for parts and features according to the production schedule and performs first piece, in-process, and final inspection to confirm conformance to specifications. Collaborating across the MRB process, supplier audits, and internal audits, the CMM Programmer prepares customer-requested certification packages and resolves problems causing deviations.

Functions

• Inspect critical or defined incoming material from suppliers and document compliance to specifications.
• Program parts and features on CMM according to production schedule or other part prioritization lists.
• Perform and document first piece, in-process, and final inspection on manufactured parts, ensuring conformance to specifications using the CMM or other measuring equipment, as appropriate.
• Inspect, test, and document finished products and assemblies, ensuring conformance to specifications.
• Analyze inspection results and assist in addressing/resolving problems causing deviations from specifications.
• Identify/recommend measurement or test equipment to be used in evaluation of parts produced.
• Prepare customer-requested certification documents/packages.
• Act as back-up for activities in the QMS system (QT9) for entry, processing, etc.
• Assist in maintenance and participate in the MRB process.
• Coordinate the gage calibration system and utilization of gage lab equipment.
• Assist in the preparation, maintenance, and storage of Quality Records.
• Participate in the ISO 9001:2015 Quality System with 5S audits, continuous improvement projects, internal audits, and supplier audits.

Experience & Qualifications

• High School Diploma or GED equivalent.
• 3 or more years of related manufacturing experience desired.
• Experience in presentation of information to customers, suppliers and other employees of the organization.
• Ability to read, analyze and interpret complex documents such as blueprints, routings, work orders, engineering specifications and safety regulations.
• Ability to calculate figures and amounts such as dimensions, tolerances, proportions and percentages and apply concepts of basic algebra and geometry.
• Proficiency in operating various measuring tools and equipment to include micrometers, calipers, dial indicators, paint film gauge, and other precision measuring devices.
• Able to program and operate the CMM, with PCDMIS experience desired.
• Ability to write routine reports and documentation.
• Capacity to solve practical problems and deal with a variety of variables in situations where only limited standardization exists.

Traceable spacecraft assemblies depend on the CMM Programmer, who owns the inspection of mechanical and electrical components before use and creates CMM procedures and Standard Operating Procedures for specific mechanical parts. Serving as a guide to other Technicians and Engineers on CMM best practices, the CMM Programmer communicates findings through standardized documentation and assembles space flight mechanisms that meet required specifications.

Accountabilities

• Inspect mechanical and electrical components before use in traceable spacecraft assemblies.
• Use and maintain Coordinate Measuring Machines, calipers, micrometers, gauges, comparators, hardness testers, and other common mechanical inspection tools.
• Create CMM procedures and document best practices.
• Create Standard Operating Procedures for specific mechanical parts.
• Guide other Technicians and Engineers regarding CMM best practices.
• Communicate findings through written standardized documentation and verbal discussion.
• Assemble space flight mechanisms following written production drawings and procedures.
• Generate ideas for potential process improvements.

Technical Qualifications

• Technical degree or previous experience in a relevant position.
• Experience using and programming CMMs to inspect mechanical parts.
• 2 or more years of experience in the aerospace industry.
• Experience with direct inspection or design of parts complying with the ASME Y14.5 standard.
• Familiarity with common manufacturing processes.
• Strong technical and mechanical capability.
• Working knowledge of common geometric dimensioning and tolerancing (GD&T) practices.
• Ability to troubleshoot basic equipment issues with a mechanically-inclined approach.
• Familiarity with common aerospace inspection tools, e.g., calipers, multimeters, micrometers, gauges, comparators, and common aerospace assembly tools, e.g., torque wrenches, force gauges, load cells, scales.
• Good attention to detail necessary to verify inspected components meet required specifications.
• Commitment to following and executing procedures with integrity and focus.
• Effective verbal and written communication abilities.
• Willingness to work in a small-company environment.

As the CMM Programmer, this role owns CMM programs for custom parts and inspections of purchased parts and subassemblies, documenting results in data sheets and resolving discrepancies with supplier measurements. The Quality Management team relies on this work to process nonconforming material reports, answer Gage R&R requests from engineers, and keep controlled records accurate.

Activities

• Develop CMM program for custom parts.
• Guide/train junior-level CMM inspectors.
• Perform inspections of purchased parts and subassemblies according to specifications or standards using CMM.
• Identify discrepancies with supplier CMM measurements (when applicable) and resolve them by modifying the existing CMM program or proposing a correct method.
• Document accurately the results of the inspections and testing in SAP and on data sheets/forms as applicable.
• Maintain all controlled document files and test records in a timely and accurate manner.
• Handle materials in accordance with procedures and prevent mix-ups, damage, or other adverse effects.
• Communicate inspection results to engineers and others.
• Initiate and process Non-Conforming Material Reports when required.
• Evaluate problems and make initial recommendations for possible corrective action to supervise.
• Perform Gage R&R studies requested by engineers and others.

Position Requirements

• Associate's degree is preferred.
• 4 or more years of relevant experience preferred.
• Working knowledge of Good Manufacturing Practices and Good Documentation Practices preferred.
• Ability to work in a regulated environment in compliance with ISO 13485 and 21 CFR 820 preferred.
• Solid understanding of and ability to read and comprehend engineering drawings and schematics.
• Excellent knowledge of Geometric Dimensioning and Tolerancing.
• Working knowledge of measurement instruments.
• 2 or more years of experience developing CMM programs and proficiently measuring parts using ZEISS equipment and programs, or related experience.
• Basic computer skills, including MS Office Suite.
• Previous experience with SAP preferred.
• Ability to work independently, prioritize activities, and communicate well.
• Ability to lift a minimum of 25 lbs.

CMM Programmer delivers receiving, first piece, first article, and final inspections for raw materials and machined products, programming and operating the CMM against customer drawings, models, and scope of work within the Machine Shop. The work directly supports suppliers, vendors, and Team members through Certificates of Conformance, Detailed Inspection Plan reports, and timely RMA and NCR issuance.

Operational Focus

• Perform receiving inspection of raw materials and parts from suppliers and vendors.
• Review and refine data collection requirements according to customer drawings, models, and scope of work.
• Review and scan raw material certifications and special process certifications for accuracy and completeness.
• Conduct in-process first piece inspection.
• Conduct final inspection of product per drawing requirements and specifications.
• Perform first article inspections and prepare first article documents.
• Perform and prepare Detailed Inspection Plan reports (DIP).
• Program and operate CMM.
• Create Certificates of Conformance (C of C's).
• Issue RMA's and NCR's as appropriate.
• Monitor calibration of tools and equipment within the Machine Shop.
• Assist periodically in training other Team members.

Knowledge, Skills & Abilities

• High School Diploma or GED.
• Trade or Technical Certification.
• 3 or more years of experience.
• Solid knowledge of inspection methods and instruments.
• Working knowledge of Geometric Dimensioning and Tolerancing.
• Working knowledge of sampling plans and statistics.
• Proficiency with all standard measuring instruments and equipment, including but not limited to optical comparators, testing equipment, micrometers, and gauges.
• Proficiency in MS Word and Excel.
• Good written and verbal communication skills.

The CMM Programmer produces PC-DMIS programs from blueprints and measures fixtures, parts, and assemblies on an automated CMM device as the control plan requires. Reporting to Quality Engineers, Supervisors, or Managers whenever measurements fall out of print specs, the CMM Programmer also manages the Gage Calibration system and PPAP hand gage checks that keep production parts compliant.

Key Deliverables

• Measure fixtures/parts/assemblies with an automated CMM device.
• Write CMM programs from blueprints in PC-DMIS.
• Record date and time on work orders and follow procedures for documentation.
• Maintain files of work performed.
• Ensure that measurements are performed as required by the control plan.
• Contact Quality Engineers, Supervisors, or Managers of measurements taken that are out of print specs.
• Scan data signed off by engineers when out-of-spec occurs and place it in the Control Plan folder on the S: Drive.
• Manage Gage Calibration system.
• Maintain gages calibrated through Gage Trac per expiration dates.
• Perform Gage R&R for handheld gages.
• Measure components with hand gages for PPAP if it can't be done on the CMM.
• Control hand-held gages with a sign-out log.
• Manage gages being sent out for calibration and getting PO#'s approved for certification.

Professional Experience

• High School diploma/GED equivalent.
• College degree preferred or equivalent work experience in a manufacturing environment.
• Excellent Math and Trigonometry skills.
• Ability to read and interpret blueprints.
• Working knowledge of CAD and G.D.&T.
• Ability to write programs in PC-DMIS from blueprints.
• Excellent verbal and written communication skills.
• Ability to load/unload fixtures and parts from the layout area.
• Able to stand and work long hours.

Embedded within a Zeiss CMM inspection workspace, the CMM Programmer develops CMM programs in Calypso after interpreting work orders and engineering specifications to establish tolerance limits and production standards. Working closely with multiple departments and personnel, the CMM Programmer troubleshoots CMM errors and faults, maintains programs, fixtures, and reports, and certifies First Piece and Final Inspection so parts move forward on schedule.

Areas of Ownership

• Interpret work orders and engineering specifications to establish tolerance limits and production standards.
• Create CMM programs using Calypso.
• Perform program maintenance and setups as required.
• Troubleshoot and recover CMM errors and faults.
• Maintain CMM programs, reports, fixtures, equipment, and workspace.
• Certify First Piece and Final Inspection using appropriate inspection tools.

Background & Experience

• 2 or more years of experience reading drawings and working with GD&T.
• Experience completing AS9102 forms and reviewing material and processing certs.
• Proficiency in using hand tool measuring devices such as calipers, micrometers, height gages, etc. at an intermediate level.
• 1 or more years of experience with programming in Calypso software.
• 1 or more years of experience with MCOSMOS software is a plus.
• Experience with Zeiss CMMs firsthand, with Mitutoyo a plus.
• Experience with Keyence IM and/or VR devices is a plus.
• Experience working with CAD models for importing into CMM is a plus.
• Ability to learn new machines and processes quickly.
• Strong mathematical and time management skills.
• Ability to work well with multiple departments and personnel as a team-oriented inspector/operator.

Reporting to the Quality Department, the CMM Programmer oversees CMM programming for Quality Inspectors to one standard while developing measurement plans and preparing CMM programs in Calypso. Partnering with Quality Inspectors through standard work procedures and corrective action meetings, the CMM Programmer coordinates design change requests and throughput gains that reduce cost in quality.

Role Responsibilities

• Prepare standard work procedures for Quality Inspectors.
• Facilitate corrective action meetings, internal and external.
• Prepare CMM programs using Calypso software.
• Oversee CMM programming from Quality Inspectors, ensuring one standard.
• Prepare and coordinate parts-related design change requests (DCR's) for process improvements.
• Analyze cost reduction possibilities in the quality department through enhanced throughput.
• Perform project management, ensuring deadlines are met.
• Prepare FMEAs and Control Plans.
• Perform SPC and gage R&R studies.

Education & Experience

• Associate Degree in a technical field (A.D.), i.e., through community college.
• 5 or more years of work experience in manufacturing.
• Experience programming and operating CMM.
• Experience in Lean Manufacturing.
• Experience using Calypso software preferred.
• Ability to write professionally for multiple outlets that conform to prescribed style and format.
• Ability to verbally communicate effectively.

Sitting at the intersection of calibration and product validation, the CMM Programmer produces CMM programs for products and gauges and performs precision evaluation of submitted PPAP, 1st Article, prototype, and concept parts. Operating across program teams and the Quality function, the CMM Programmer coordinates the internal calibration program, organizes measurement data, and holds work to product schedules and timelines under EHS standards.

Job Functions

• Participate actively in the EHS policies, processes, and initiatives while complying with all safety and environmental targets, standards, procedures, and protocols.
• Perform CMM programming of products and gauges.
• Organize calibration, measurement, and other relevant data.
• Communicate between program teams on projects.
• Coordinate the calibration program internal to Quality.
• Perform precision evaluation of submitted products, i.e., PPAP, 1st Article, prototype samples, and concept parts.
• Use hands-on capabilities for fixturing and moving parts, gauges, etc.
• Comply with product work schedules and timelines.

Required Qualifications

• Technical Certification and/or Degree.
• Familiarity with QMS and compliance with Quality Standards.
• Proficiency in PC-DMIS programming.
• Working knowledge of CAD drawings and GD&T.
• Good communication, organization, and hands-on abilities.

A key member of metrology operations, the CMM Programmer develops CMM programs for new and existing parts using a touch probe and visual CMM, reporting inspection results in AS9102 format for delivery to customers. Collaborating across New Product Development, Tool Design, and the Metrology Manager, the CMM Programmer resolves deviations and improves program efficiency and accuracy.

What You'll Do

• Perform inspections on a variety of products and related assembly components, of various sizes and complexity, using CMM and other standard or special inspection equipment available.
• Review associated documentation for completeness and accuracy.
• Create CMM programs for new and existing parts, using advanced knowledge and application of CMM Programming skills.
• Apply concepts of Geometric Dimensioning and Tolerances (GD&T) as applicable.
• Provide support for New Product Development and Tool Design with respect to programming and fixture design for new parts.
• Support continuous improvement of CMM Programs for efficiency and accuracy using proper measurement techniques.
• Apply knowledge and use of sampling plans to affect an increase or reduction in product verifications when required.
• Conduct capability studies from the CMM as required and perform Gage Reliability and Repeatability (GR&R) as needed.
• Assist gage control personnel with gage calibration when needed, with an understanding of gage calibration/control.
• Perform statistical analysis of data in QC Calc software on CMM.
• Execute probe calibration program independently and create programming using touch probe, with understanding of the different usage/application of different styli.
• Develop and maintain part setup, using CMM fixturing for more precise measurements and consistent setups the same way each time.
• Contact other personnel to arrange meetings for disposition of non-conforming product.
• Participate in brainstorming for efficient ways to improve CMM programming and share/train peers on the knowledge achieved.

Qualifications & Experience

• Undergraduate Degree or Associate Degree, preferably in an Engineering discipline.
• Experience using universal fixturing for setup of various shapes of parts.
• Working knowledge, at least intermediate, of understanding drawings and GD&T concepts (profile and true positioning).
• Working knowledge of touch probe usage.
• Good math, analytical, and decision-making skills.
• 1 or more years of experience in programming measuring routines using Measure-X and Measure Mind software, with more experience desirable with an Associate degree.
• Proficiency in MS Office programs at an intermediate level.
• Ability to function effectively with minimal supervision in a high-involvement, team-oriented work atmosphere, coordinating work with peers, supervisors, and customers.
• Able to communicate technical information verbally and in writing with others at all levels of the organization, as well as customers and suppliers.
• Strong attention to detail with a focus on quality at all times.
• Ability to work under time constraints with changing priorities.
• Commitment to following all departmental safety rules and regulations.
• Ability to work quietly at a stretch from a desk for 2 or more hours as the job requires, without distracting others.
• Willingness to work OT/flexible hours as needed at times.

Reliable inspection data across receiving, first article, in-process, and final stages depends on the CMM Programmer, who develops offline CMM programs and their associated PiWeb reports and validates them before production use. Based within quality control alongside the QC supervisor, the CMM Programmer trains QC inspectors, supports root cause analysis, and gives the design team data to disposition nonconformance reports.

Day-to-Day Responsibilities

• Create CMM programs offline and their associated PiWeb reports.
• Validate programs on CMM prior to releasing for production use.
• Train QC inspectors on how to operate both CMM programs and PiWeb reports.
• Aid the QC supervisor in highlighting useful trends and participating in root cause analysis in collaboration with PROD and Mfg.
• Identify ways to continuously improve and adjust quality report/feedback for department customers.
• Propose and create custom reports as needed.
• Develop, implement, and evaluate SOP's and WI's related to equipment maintenance, gage calibration, and product inspection processes.
• Collaborate with QC supervisor to define best metrological practices for inspection processes.
• Help implement existing systems to verify the integrity of data collected.
• Aid QC supervisor with PiWeb database management.
• Perform some responsibilities of the database administrator, such as facilitating rapid investigation, trend analysis, simulation, etc.
• Identify opportunities for improvement, propose a viable plan for implementation, and execute the plan to completion.
• Follow up on non-conformance reports (NCR) and provide the design team with any relevant data to aid in their disposition of the NCR.
• Propose inspection plan for product lines using data from PiWeb.

Skills & Qualifications

• 5 or more years of experience in a Quality Control environment working with machined components in all phases of inspection.
• 5 or more years of CMM operation experience, including all machine functions and optional operating conditions.
• Hands-on experience with manual dimension inspection techniques and tools, with a GD&T background.
• Experience and knowledge of a manufacturing metal cutting environment.
• General knowledge of creating and managing QC plans, CMM programs, and fixture design.
• Strong mathematical skills and knowledge of process capabilities (Cpk).
• Proficiency in blueprint reading (ASME GD&T Y14.5).
• Working knowledge of quality tools such as root cause analysis/corrective action, 5 Whys, cause-and-effect.
• Proficiency in implementing best metrology practices via ASME Y14.5 and internal standards.
• 3 or more years of experience with Zeiss Calypso software and Zeiss CMM equipment (Contura XTR, Prismo, etc.).
• Experience with Zeiss PiWeb (Enterprise) software.
• Ability to express ideas, share information, listen actively, and demonstrate professionalism in written and verbal communications.
• Able to balance multiple projects, using various skill sets in a highly diverse working environment.
• Ability to establish and maintain a professional working relationship with internal customers.

As the CMM Programmer, this role refines Calypso CMM inspection plans and ATOS blue light scanning programs from 3D CAD models and part drawings for medium to highly complex components. The Research and Development and Production Departments rely on this work to troubleshoot processes, correct machines, and improve engineering designs through PiWeb reporting.

Scope of Work

• Create and modify existing Calypso CMM inspection plans, including the Curve module, using 3D CAD models and part drawings for medium to highly complex components.
• Create and modify existing ATOS blue light scanning programs using 3D CAD models and part drawings for medium to highly complex components.
• Prove out Zeiss CMM inspection plans and ATOS blue light scanning programs for navigational and computational errors, including correlation with the mechanical inspection.
• Provide mechanical inspection support and CMM/blue light verification for medium to highly complex machined components using all available equipment.
• Communicate CMM results and present graphical views and analysis to enable process troubleshooting, machine correction, as well as engineering design/drawing improvements using Zeiss PiWeb reporting.
• Qualify, assemble, replace, and create new CMM stylus systems and styli, as well as calibrate and change blue light scanning equipment lenses.
• Identify and assemble existing fixturing and determine new types for component work holding on CMM machines for medium to highly complex components.
• Create ballooned drawings and inspection documentation using InspectionXpert software.
• Engage in and actively volunteer for Continuous Improvement projects/tasks.
• Participate in and sustain 5S Standards.
• Follow all required Safety and ISO procedures.

Requirements

• High school diploma or GED required.
• Associate's or bachelor's degree in mechanical, manufacturing, quality, or other engineering discipline preferred, and an equivalent combination of education and experience may be considered.
• Technologist ASME Y14.5M-2009 engineering drawing standards certificate, or equivalent, required.
• Course certification in Inspection Software training required (Calypso, PCDMIS, ATOS).
• 3 or more years as a Mechanical Quality Inspector or relevant experience required.
• Experience using and maintaining firearms is preferred.
• 3 or more years as a CMM Programmer using Zeiss Calypso or equivalent software required.
• 1 or more years of experience with blue light scanning in both scanning and programming using ATOS software required.
• Ability to use Microsoft Office applications (Word, Outlook, Excel, Access).
• Effective communication skills, both written and verbal.
• Willingness to wear Personal Protective Equipment (PPE) required in designated areas.
• Willingness to travel infrequently.

CMM Programmer oversees layout inspection of parts, assemblies, inspection fixtures, and gauges on the Coordinate Measuring Machine, keeping annual fixture certifications and gauge calibrations on schedule for the Quality department. Success in the position means customer layout standards are met, new program development gets timely layout support, and other departments receive data they can turn into continuous improvement plans.

Work Activities

• Attain annual safety, quality, and productivity goals, including Quality department-assigned goals.
• Perform layout inspection of parts, assemblies, and inspection fixtures and gauges using the Coordinate Measuring Machine and appropriate measuring devices.
• Perform Gage Repair and Calibration and Gage Repeatability & Reproducibility (GRR) Studies on checking fixtures as required.
• Maintain a priority schedule log for all submitted layout requests.
• Maintain the certifications of all gages and inspection instruments.
• Maintain a layout schedule for annual checking fixture certifications.
• Provide layout support for new program development and validation.
• Adhere to customer layout standards, methodologies and requirements, the Business Operating System and company policies.
• Provide layout inspection reports as required.
• Participate in Continual Improvement activities and in meetings with other departments to review data and develop continuous improvement plans.
• Maintain confidentiality of information.
• Maintain safety and housekeeping practices in the quality lab and lead by example.
• Promote and facilitate the Open Door process, effective communication, and Fair Treatment.
• Maintain the Quality Assurance Department and CMM computer hardware and software.

Experience & Qualifications

• High School diploma, GED, or equivalent experience, with technical training preferred.
• Prior experience in blueprint reading and GD & T.
• Prior layout experience using CMM and related software.
• Working knowledge of measurement system analysis.
• Proficiency in reading and interpreting blueprints, math data, reports, instructions and guidelines.
• Proficiency in using Geometric Dimensioning and Tolerancing (GD&T) and measuring instruments, i.e., caliper, micrometer, height gauges, etc.
• Able to operate a Coordinate Measuring Machine, with proficiency in programming layouts using CMM software.
• Proficiency in personal computer operation and applications in an MS Windows operating system.
• Competence in preparing, reading and interpreting written reports, instructions, procedures and guidelines.
• Able to effectively present information and respond to questions from management, Team Members, suppliers and customers.
• Ability to work well with others and build and maintain positive Team Member relations.
• Able to demonstrate understanding of how job performance affects product quality and customer satisfaction.
• Willingness to work flexible hours and overtime.
• Able to safely use slings and hoists.

The CMM Programmer executes measurement strategies for simple and complex parts, creating measurement programs and part fixturing that carry First Article through Final Inspection on a CMM. Reporting to engineering teams on component deviations and inspection results, the CMM Programmer gives designers blueprint feedback that keeps aerospace hardware within drawing and design data requirements.

Performance Expectations

• Create measurement programs efficiently to carry out dimensional analysis of simple and complex parts and assemblies.
• Develop and/or design part fixturing to accurately evaluate parts and/or assemblies.
• Perform First Article through Final Inspection efficiently using a CMM.
• Communicate any component deviations professionally to engineering teams.
• Communicate effectively to build strong professional colleague relationships.
• Develop and verify programs that meet the requirements of the drawing and design data.
• Advise other departments of discrepancies.
• Prepare and distribute inspection reports to engineering teams.

Technical Qualifications

• 3 or more years of programming experience.
• Experience with AS9100 (quality management system for the aerospace industry).
• Working knowledge of AS9102 First Article Inspection Requirements.
• Strong knowledge of Geometric Dimensioning and Tolerance (GD&T).
• Ability to collect and analyze data using statistical process tools.
• Proficiency in using inspection tools such as surface plates, thread gauges, pin gauges, micrometers, calipers, scales, height masters and height gauges, Jo-Blocks, Optical Comparator, and impression molds.
• Working knowledge of basic shop math and blueprint reading.
• Working knowledge of statistical Process control and gauge R&R.
• Ability to determine optimal measuring device for the required task.
• Experience in programming CMM (Hexagon/PCDMIS).
• Proficiency with Hexagon PCDMIS, Zeiss Calypso, Polyworks, and Control X Software.
• Ability to retrieve CATIA V5 models, drawings, and other blueprint specifications.
• Proficiency in using a CMM, OMM, and Romer Arm.

Embedded within precision metrology work, the CMM Programmer creates simple through moderately complex semi-automatic and automatic measurement programs and decides on the setup and conduct of metrology procedures for parts held to exacting tolerances. Working closely with production, the CMM Programmer manages the equipment calibration database, maintains controlled documents for production parts, and interprets process capability data so measurement results support sound process performance.

Core Responsibilities

• Perform precision inspections on products, tooling, and components using basic inspection equipment and intermediate inspection equipment, as well as advanced inspection equipment with guidance.
• Record data on time, labor, dimensions, and other parameters applied to inspection jobs, projects, WASes, etc.
• Manage equipment calibration database, including calibration dates, methods, and capabilities.
• Maintain controlled documents for production parts.
• Develop simple through moderately complex semi-automatic and automatic measurement programs.
• Organize process capability data and prepare control charts, prepare distribution curves, and interpret results.
• Plan measurement system studies with guidance, organize data, calculate and interpret results.
• Perform verification and calibration of measurement equipment.
• Prepare and review reports on the results of inspection and analyses, including factual data and proper interpretations.

Position Requirements

• High school Diploma or GED equivalent.
• College courses in geometry and trigonometry preferred.
• ASQ CMI (Historic)/CQI certification required within 18 months of hire.
• 3 to 5 years of experience as a CMM Inspector at minimum, with 2 or more years of experience in CMM programming.
• Experience in creating inspection programs for CMMs, applied across setup, calibration, software programming, and other required tasks.
• Competence in interpreting features, dimensions, tolerances, notes, and GD&T callouts represented on Engineering drawings (Blueprint and document reading).
• Proficiency in using basic tools with a high level of skill and efficiency with calipers, micrometers, indicators, etc.
• Ability to use intermediate tools, such as a video measurement system, laser micrometer, and electronic height gage, and advanced tools, such as a computer-controlled coordinate measurement system and any other state-of-the-art measurement system acquired, with an intermediate to advanced level of skill and efficiency.

Reporting to the CMM Supervisor, the CMM Programmer creates CMM programs for complex parts and fixtures in the DMIS programming language, supporting functional geometry reviews and proper GD&T use in a CMM lab. Partnering with Manufacturing Engineering, Quality Engineering, and Operations personnel, the CMM Programmer resolves production quality issues and helps the lab meet its productivity goals.

Technical Responsibilities

• Write CMM programs for complex parts and fixtures using the DMIS programming language.
• Participate in functional geometry reviews and support proper use of GD&T.
• Work with Manufacturing Engineering, Quality Engineering, and Operations personnel to resolve production quality issues and interpret CMM output as it pertains to evaluating part quality and developing machining processes.
• Design and coordinate fabrication of measurement tooling and fixturing to support the measurement or inspection of parts.
• Lead projects as requested by CMM Supervisor to drive innovation, metric performance, etc.
• Participate in activities in developing and auditing Quality Processes, Quality Production Systems, and ISO 9000.
• Serve as backup for CMM Supervisor and assist in providing work direction and continued efforts to help meet CMM lab productivity goals.

Knowledge, Skills & Abilities

• Bachelor's Degree in Engineering/Technology discipline or related field.
• 1 to 3 years of prior CMM Programming, routines, or measurement experience.
• 1 to 3 years of experience applying standards for geometric dimensioning and tolerancing (GD&T) for simple and complex welds, assemblies, and fixtures.
• 1 to 3 years of experience working in an Engineering or Operations role.
• Working knowledge and technical skills in specialized areas of engineering, e.g., design, analysis, test, evaluation, etc.
• Basic knowledge of data analysis techniques (e.g., Pareto charts, histograms, pie and bar charts, and control plans).
• Experience with visualization software such as PowerBI as well as advanced Microsoft Office tools (Excel, PowerShell, Visual Basic).
• 1 to 3 years of experience using Metrology tools and applications (DMIS, Creo, Kotem, Metrolog).
• Strong interpersonal, negotiation, and conflict resolution skills.
• Ability to train and mentor wage and salary staff.
• Ability to work with machine vendors to troubleshoot and maintain machine uptime.

Sitting at the intersection of customer part specifications and the site inspection function, the CMM Programmer executes inspection path development for computerized portable arm coordinate measuring machines, keeping programs consistent with part number and revision level. Operating across operators, staff, and management, the CMM Programmer verifies setups and machine calibration and troubleshoots inspection paths so part inspections stay accurate and timely.

Project Responsibilities

• Determine part inspection requirements from the customer's geometric blueprint features.
• Qualify and operate portable arm CMM equipment, including Romer operation, as required.
• Create programs for portable arm coordinate measuring machines.
• Administer and/or edit previously created programs.
• Ensure the part inspection programs are consistent with part number and revision level.
• Verify the operator's setup is suitable, the machine is calibrated, and is operational.
• Operate computer programming hardware and software systems.
• Analyze and troubleshoot portable arm setups and inspection paths.

Professional Experience

• High school diploma or equivalent.
• Associate or Bachelor's degree in a related technical field preferred.
• Previous quality inspection experience preferred.
• Previous portable arm coordinate measuring machine experience preferred.
• Expert-level proficiency in reading and interpreting engineering drawings (blueprints) and interpreting Geometric Dimensioning & Tolerancing standards (GD&T).
• Expert-level proficiency in applied mathematics, algebra, geometry, and trig.
• Working knowledge of surface-plate inspection techniques, measuring tools, and gauges at an intermediate level.
• Expert-level proficiency in developing inspection programs using PC-DMIS and/or DOCS operating systems or equivalent, and navigating MS Windows and computer networks.
• Comfort interfacing with staff and management.
• Demonstrated organizational and interpersonal skills.
• Demonstrated job diligence, attention to detail, and solid problem-solving skills.

A key member of the inspection team for the gas turbine engine industry, the CMM Programmer executes in-process and completed inspections of aerospace alloys and develops the CMM programs behind those checks. Collaborating across manufacturing and production personnel, the CMM Programmer produces reports and recommends corrective actions, accepting or rejecting non-conforming units against customer specifications.

Delivery Expectations

• Use various measuring devices to perform required inspections and accept or reject malfunctioning or non-conforming units or systems.
• Work from blueprints, digital models, diagrams, or other customer specifications, and use inspection instructions and checklists.
• Monitor and verify quality in accordance with statistical process or other control procedures.
• Develop, maintain, and generate CMM programs used to inspect and verify production materials and components.
• Review blueprints and specifications to establish correct inspection criteria following best practices.
• Program and/or calibrate the coordinate measuring machines (CMM).
• Conduct quality control inspections.
• Troubleshoot and perform maintenance as necessary on the CMM.

Background & Experience

• Associate Degree and/or CMM technical training preferred.
• 2 to 5 years of professional work experience as a CMM Programmer.
• Experience in Aerospace or Automotive Quality is preferred.
• Working knowledge of ANSI, ASME, ISO, and GD&T.
• Familiarity with Kaizen and Lean Manufacturing techniques.
• Ability to read and interpret blueprints and drawings, with basic math skills.
• Experience with precise measurement tools such as calipers and micrometers.
• Proficiency with system software such as PC-DMIS.

Accurate production testing and measurement equipment depend on the CMM Programmer, who coordinates metrology systems, gauge selection, and calibration schedules while programming and maintaining all CMM files and data transfer. Serving production under PED, ASME, and ISO quality systems, the CMM Programmer performs first piece sample inspections of new or modified incoming products and responds to non-conformance investigation requests.

Engineering Responsibilities

• Program, set up, and maintain all files associated with the CMM and coordinate data transfer to and from the CMM.
• Conduct preliminary and final inspections of testing equipment for compliance with specifications using engineering drawings, inspection plans, and validation methods to evaluate if deficiencies are present in systems, assemblies, or components.
• Perform "first piece sample" inspections to ensure new or modified incoming products meet appropriate specifications and can be used in the production process.
• Establish and maintain processes to evaluate the precision and accuracy of production testing/measurement equipment, analytical equipment, and calibration.
• Maintain the calibration schedule for all production measuring equipment.
• Coordinate metrology systems, ensuring correct gauge selections and usage in addition to monitoring gauge calibration and proper working order.
• Respond to requests for non-conformance investigations.

Required Qualifications

• Associate's degree or some formal education outside of HS diploma.
• 3 or more years of CMM programming experience.
• Experience working with PED, ASME, and ISO quality systems.
• Practical knowledge of and operation of a CMM.
• Ability to read, analyze, and interpret common scientific and technical journals, reports, and specifications.
• Ability to use various basic measuring instruments and gauges and understand their application in inspection methods.
• Familiarity with sampling plans.
• Ability to work with SPC, Excel, and GD&T.

As the CMM Programmer, this role creates PC-DMIS and Absolute Arm programs from models and drawings, performing mechanical, visual, and final inspections and documenting AS9102 first article measurements. Quality Assurance, CNC Programmers, Design Engineering, and MFG Production count on these programs to keep parts moving through manufacturing and to carry out root cause and preventative actions.

Key Responsibilities

• Create CMM programs with PC-DMIS software (from SolidWorks models, drawings, and applicable documents).
• Create Absolute Arm programs.
• Document measurements required for First Article Inspections / AS9102.
• Update and manage Microsoft Excel databases.
• Perform mechanical, visual, and final inspections.
• Recommend new metrology-based technologies to improve overall capabilities.
• Complete quality-related and continuous improvement project work.
• Participate in investigations of root causes and corrective actions and implement preventative actions.

Qualifications & Experience

• High School Diploma or General Education Degree (GED).
• Level 1, 2, and/or 3 PC-DMIS Certification preferred.
• Good spatial awareness of basic machining practices and CMM Setups.
• Understanding of Statistical Process Control and AS9103.
• Understanding of Lean Manufacturing preferred.
• Strong understanding of Geometric Dimensioning and Tolerancing (GDT).
• Ability to interpret technical drawings and specifications for programming.
• Ability to navigate Microsoft Office (Word, Excel, PowerPoint, etc.).

CMM Programmer guides automation of CMM programming and production ERP processes, designing quality and inspection processes and recruiting, training, and leading a quality team for space and defense tolerance parts. Success in the position means working hand in hand with software engineers and the Manufacturing Team to tighten prove-out and First Article feedback loops and speed manufacturing process development.

Leadership Responsibilities

• Design and implement quality and inspection processes.
• Work hand in hand with software engineers to automate key parts of the quality workflow.
• Guide automation of CMM programming and all other production ERP processes.
• Support an automation roadmap prioritized by engineering effort vs. time savings.
• Recruit, train, and lead a quality team.
• Work with the Manufacturing Team to improve processes.
• Help define the prove-out and First Article process feedback loops to enable the fastest manufacturing process development in the industry.

Skills & Qualifications

• Previous experience working with software engineers.
• Prior experience trying to automate quality.
• Experience working in Aerospace, Semiconductor, or Defense environments.
• Working knowledge of CNC machining for Space / Defense tolerance parts.
• Strong knowledge of GD&T, tolerances, etc.
• Expert knowledge of PC-DMIS.
• Understanding of CMM, PC-DMIS, and the inspection ecosystem.
• Strong interest in the latest automation tech and a clear vision of how to execute a machining quality system.

The CMM Programmer I crafts automated inspection measurement routines that conform to all print requirements and Quality Management System requirements in a medical manufacturing setting. Reporting to the quality function, the CMM Programmer I maintains revision-controlled program files and helps employees interpret reports so needed CNC code corrections happen faster.

Core Functions

• Create automated inspection programs and routines for various equipment.
• Edit automated inspection programs and routines.
• Maintain the file system for all revision-controlled programs.
• Assist employees with interpretation of reports to expedite needed CNC code corrections.
• Read and interpret blueprints and GD&T concepts.

Requirements

• High School Diploma or equivalent.
• 2 or more years of experience programming automated inspection equipment.
• Experience in medical manufacturing and in a highly regulated industry (FDA, ISO).
• Strong problem-solving skills and mechanical aptitude.
• Proficiency in Microsoft Office (Outlook, Word, Excel, PowerPoint, Publisher).
• Clear and effective verbal and written communication skills.
• Good attention to detail and organizational skills.
• Ability to work in a team environment, prioritize, and multitask.
• Excellent mechanical dexterity and hand-eye coordination.

Embedded within the quality department, the CMM Programmer manages the launch of a new CMM asset, programming it from 2D drawings and 3D CAD models and owning ISO 10360 certification for the metrology lab environment. Working closely with operational leaders and cross-functional design review teams, the CMM Programmer shares first article reports that flag deviations and uncovers new ways to improve quality and reduce cost.

Strategic Responsibilities

• Perform extensive dimensional inspections in a full-capability dimensional inspection/metrology lab with Zeiss MMZ-M CMM.
• Attain, maintain, and own the ISO 10360 certification for CMM and any other applicable ISO certification(s) for the lab environment.
• Program Zeiss MMZ-M CMM using 2D drawings and 3D CAD models (Siemens NX).
• Perform, prepare, and share detailed reports with drawing "maps" for first article inspections and a wide variety of other customer-directed inspection protocols with interested parties, including deviations from engineering specifications.
• Create work instructions on Metrology techniques relating to standard platforms and preparation/rigging of incoming inspections.
• Control the workflow of components coming through CMM inspection and hold supplying departments accountable for adequate delivery/processing time of components.
• Participate in design reviews on cross-functional teams to ensure that conformance to specifications, design for inspection, reliability, and quality system objectives are met.
• Maintain a leading edge understanding of the quality processes required in manufacturing stamping presses and components to find new and novel opportunities to improve quality and reduce cost.
• Confer with operational leaders from other departments to coordinate operations and activities and meet with managers or others to resolve issues.

Experience & Qualifications

• Bachelor of Science degree in Engineering preferred, but an Associate's degree and a minimum of 7 years of CMM programming experience is also acceptable to be considered.
• CQA, CQE, or CQM certification is a plus.
• 5 or more years of CMM programming/operating experience required for all candidates.
• Extensive CMM programming experience, full knowledge of CMM operation and dimensional inspection experience, with Zeiss machine experience a plus.
• Competence in interpreting external regulations and standards in the area of expertise and implementing sustainable solutions.
• Complete understanding of Geometric Dimensioning and Tolerancing (GD&T).
• Ability to program using 2D Drawings and 3D CAD models on the machine and remotely.
• Proficiency in accurately operating precision measuring equipment such as micrometers, calipers, etc.
• Working knowledge of inspection methods, process controls, and Lean Manufacturing, Six Sigma, or other quality systems.
• Extensive working knowledge of Zeiss Calypso or other PC-DMIS CMM Software.
• Ability to train others on the operation of a CMM.
• Excellent verbal communication and organizational skills.
• Ability to work cross-functionally, lead projects to completion, and motivate team efforts to accomplish goals.

Reporting to the corporate engineering team, the CMM Programmer strengthens CMM programming capabilities across all locations by developing complex programs for aerospace, defense, semiconductor, and food sector parts and leading the introduction of new automated inspection technologies. Partnering with CNC Programmers and process engineers, the CMM Programmer mentors automated inspection programmers and supports product launches that meet customer expectations.

Ownership Areas

• Communicate and work effectively with other areas such as quality, manufacturing and development engineers.
• Work with CNC Programmer(s) to determine part and part staging designs/configuration.
• Support new product launches and production milestones by developing new automated measuring programs and staging to meet customer expectations.
• Develop ad-hoc fixturing and measurement per operations request.
• Work with process engineers to help design fixtures, assemble probes, and to optimize CMM programs.
• Maintain the integrity of automated Measuring Programs folders and files.
• Create procedure manuals, technical documents, work instructions, visual aids and training videos.
• Support and communicate training to operators, supervisors and managers.
• Mentor automated inspection programmers at all sites and assist in existing program troubleshooting and improvement.
• Develop and deploy internal training programs, determine training needs and cross-train level A and B inspectors to support overall development of CMM programming capabilities at all locations.
• Lead the technical introduction of new automated inspection technologies.
• Follow a structured problem-solving approach relative to CMM programming and countermeasure implementation.
• Develop complex CMM programs for critical aerospace, defense, semiconductor and food sectors for prototype to production support.

Technical Qualifications

• General knowledge of manufacturing processes, general production methods, and industrial standards, preferably within medical, aerospace, Defense, semiconductor, and Industrial sectors.
• Excellent blueprint and GD&T interpretation skills.
• Working knowledge of Windows-based computers.
• Good verbal communication and problem-solving skills, with a detail-oriented approach.
• Strong leadership skills and the ability to mentor associates and bring best practices to the operation.
• Capacity to manage multiple projects simultaneously.
• Willingness to work off regular hours to meet deadlines as needed.

Sitting at the intersection of laboratory testing and CMM inspection, the Lead CMM Engineer runs the laboratory and its personnel, composing CMM programs from CAD data and keeping calibrated gauges within the defined control plan frequency. Operating across quality, manufacturing, and product engineering functions for a high-volume automotive components supplier, the Lead CMM Engineer ensures customer-specific requirements, including annual layout inspection testing, are met.

Executive Functions

• Organise and co-ordinate the laboratory and personnel, liaise between departments and with relevant project teams, and implement programmes of testing.
• Support the quality, manufacturing and product engineering and development functions proactively in terms of conduct of test and validation work and the reporting of the results.
• Ensure that any customer-specific requirements are adhered to, including annual layout inspection testing and legislative needs.
• Control and maintain the calibration system, ensuring equipment and gauges defined in the control plan and used to facilitate the laboratory function are calibrated within the defined frequency.
• Analyse data prior to holding and attending dimensional meetings and support the wider team in drawing, DVA, and other dimensional meetings when needed.
• Lead and develop the gauge stowage and maintenance.
• Perform annual product audit testing by material type as defined in production control plans and generate and maintain the Laboratory audit and test schedule.
• Test in accordance with printed technical specifications and methods to satisfy plant and customer requirements.
• Adhere to and promote company quality/business systems.
• Compose CMM programs using PCDMIS software from CAD data.
• Develop and improve CMM Inspection methods.
• Identify tooling and fixture requirements for CMM Inspection.
• Support New Product Introduction (NPI) and participate in Design for Manufacturing (DFM).
• Manage first off/process measurement work.

Position Requirements

• Suitable level of education in a technical discipline.
• 5 or more years of relevant industry experience, ideally within the Automotive industry.
• Proven track record working as a CMM Engineer, CMM Programmer, Metrology Engineer or Technician within a precision engineering/manufacturing environment.
• Sound understanding of Quality, Business and OEM systems/standards, e.g. TS16949 / Q1.
• Good understanding of GD&T and engineering drawings.
• Good knowledge of structured problem-solving tools and methodologies.
• Experience programming CMM (PCDMIS, Polyworks, Calypso, Cosmos, or similar).
• Proven leadership and management skills within a challenging environment.
• Excellent written and verbal communication at all levels and excellent presentation skills.

A key member of the Manufacturing and Quality Engineering teams, the CMM Programmer crafts CMM inspection programs for aerospace components and edits legacy programs, adding probing and fixturing solutions for high-speed machining. Collaborating across engineering, CNC programming, and operators, the CMM Programmer supplies formatted reports and SPC feedback that guide process troubleshooting and quality verification.

Primary Duties

• Program multiple CMMs supporting various machining processes and products.
• Provide formatted reports for engineering, CNC programs, and operators.
• Interpret prints developed with GD&T standards.
• Edit legacy CMM programs and develop probing and fixturing solutions as required.
• Develop SPC feedback software for quality and operators.
• Use Six Sigma tools and root-cause analysis to aid the team in process troubleshooting.
• Mentor entry-level personnel in CMM operation.
• Pursue new manufacturing technology, process improvement techniques, and state-of-the-art equipment to enhance the facility's manufacturing capabilities.
• Perform CMM inspection as needed.
• Perform inspection using various hand gauges, including but not limited to micrometers, calipers, swing gauges, etc.

Knowledge, Skills & Abilities

• High School Diploma or GED equivalent is required, and an Associate's or Bachelor's Degree in Engineering or related field is preferred.
• 3 or more years of CMM programming experience using PCDMIS software in a high-speed machining environment.
• Working knowledge of Microsoft Outlook and ability to create documents, reports, and briefing materials in Microsoft Office Word, Excel, and PowerPoint.
• Commitment to continuous improvement with a professional and positive attitude.
• Strong time management skills with the ability to effectively coordinate multiple projects.
• Ability to handle multiple tasks with tight deadlines.
• Strong oral and written communication and problem-solving skills.
• Ability to work effectively in a team environment as well as independently.
• Ability to use technology effectively and efficiently to manage workload.

Product and raw material accuracy for medical and aerospace customers depends on the Quality Inspector/CMM Programmer, who runs incoming through final inspection of precision-machined components on a Zeiss CMM. Based within Quality under the Quality Manager, the Quality Inspector/CMM Programmer trains fellow employees on the CMM and builds AS9102-compliant First Article Inspection packages.

Duties

• Inspect and test precision machined components for quality defects throughout the manufacturing process.
• Document production non-conformances in accordance with prescribed procedures and processes when required.
• Program and operate CMM equipment to fulfill these inspection requirements.
• Train fellow employees to operate the CMM.
• Create AS9102-compliant First Article Inspection packages as required.

Professional Experience

• 3 or more years of experience in a job shop environment performing precision mechanical inspections.
• Experience managing a calibration system and performing equipment calibration is a plus.
• Experience working in an ISO 13485 and/or AS9100 regulated workspace is a plus.
• Thorough understanding of Geometric Dimensioning and Tolerancing.
• Ability to read and interpret mechanical drawings, specifications, and inspection instructions and determine product conformance based on such documents.
• Ability to use measurement devices such as optical comparators, indicators, micrometers, verniers, threaded and straight plug gages, pitch micrometers, CMM, etc.
• Proficiency in programming a Zeiss CMM with Calypso software.
• Ability to interact and communicate with coworkers at all levels of the organization with respect and dignity.

As the CMM Programmer, this role manages CMM inspection programs built from blueprints, models, and engineering documentation, running them for first article and other critical dimensional inspections in line with customer requirements. The department counts on these optimized CMM and Blue Light programs for better accuracy and execution time, backed by corrective action work and Gage R&R activity.

Functions

• Generate, qualify, and maintain CMM inspection programs using blueprints, models, specifications, and other engineering documentation.
• Implement changes to existing CMM and Blue Light programs to improve accuracy and execution time.
• Participate in the corrective action and preventative action processes.
• Run programs to perform first article and other critical dimensional inspections.
• Stay up to date on technology and industry developments, using that knowledge to bring improvements to the work of the department.
• Participate in Gage R&R activity.

Background & Experience

• High School Diploma required.
• 3 or more years of previous CMM programming experience with PC-DMIS.
• Experience in Modus or PC-DMIS programming preferred.
• Working knowledge of Lean principles and philosophies.
• Proficiency with model-based definition and measuring equipment.
• Proficiency with shop math and GD&T.
• Ability to read blueprints.