ADVANCED MANUFACTURING ENGINEER JOB DESCRIPTION

Process failures surface fast on a factory floor. When a new product introduction stalls because nobody has documented the process, validated the tooling, or mapped the value stream impact of a capital equipment change, production schedules slip and cost targets become fiction. The Advanced Manufacturing Engineer owns the answer to that problem. Reporting into plant or operations engineering leadership, this role holds process definition from early NPI engagement through full production qualification, working at the point where design intent meets manufacturing reality. Two performance anchors define the seat: Overall Equipment Effectiveness and process capability indices measured against customer-specific requirements such as IATF 16949 or APQP milestones.

As the Advanced Manufacturing Engineer, you translate product designs into validated, cost-effective production processes, owning tooling selection, equipment qualification, PFMEA development, and capital justification across high-volume or high-complexity discrete manufacturing environments. You operate within a cross-functional plant team spanning product engineering, quality, EHS, and supply chain, with accountability for process readiness at every program milestone gate.

Career Impact: Owning NPI process transfers and capital equipment justification at the plant level builds the kind of hands-on credibility that distinguishes an Advanced Manufacturing Engineer in the industrial job market and opens doors to senior AME, manufacturing engineering manager, or plant operations leadership roles.

Business Impact: When process capability indices fall short of customer APQP requirements, shipments stop and customer relationships erode — the work of the Advanced Manufacturing Engineer is what keeps those indices in control and program launches on schedule.

Growth Opportunity: The scope of this role spans lean systems, automation feasibility, Design for Manufacturability reviews, and global benchmarking, giving practitioners a rare breadth of manufacturing competency that directly raises market value toward roles in global AME or operations strategy.

• Define and document manufacturing processes, tooling specifications, and workstation designs for new and existing product lines to meet program timing and cost targets.
• Develop and execute PFMEA and process control plans in collaboration with quality and design engineering teams to ensure production readiness.
• Lead capital equipment projects from specification development and supplier selection through factory acceptance testing and production qualification.
• Validate process capability through measurement systems analysis, statistical process control, and Qualification and Validation plans that satisfy regulatory and customer requirements.
• Evaluate new product designs for manufacturability and recommend design changes to improve labor utilization, ergonomics, safety, and production efficiency.
• Coordinate design reviews with engineering and manufacturing teams and drive resolution of open issues to keep program milestones on track.
• Monitor Overall Equipment Effectiveness and implement lean-based corrective actions to reduce cycle time, eliminate waste, and sustain process gains.
• Partner with EHS and operations to ensure all equipment installations and process changes comply with applicable safety standards before release to production.

• Bachelor's degree in Mechanical, Industrial, Electrical, or Manufacturing Engineering, or equivalent work experience.
• 5 or more years of manufacturing engineering experience, with demonstrated ownership of NPI process transfers or capital equipment programs.
• Proficiency in process failure mode analysis, control plan development, and root cause problem-solving methods including A3, 8D, or 5-Why.
• Working knowledge of lean manufacturing principles including value stream mapping, standard work, and waste elimination methodologies.
• Experience developing manufacturing process documentation such as work instructions, process flow diagrams, and engineering change records.
• Demonstrated ability to conduct or interpret process capability studies and apply statistical methods to manufacturing data.
• Strong project management skills with the ability to manage schedule, budget, and cross-functional stakeholder expectations simultaneously.
• Clear written and verbal communication skills suitable for presenting capital justifications and program status to plant and operations leadership.

• Six Sigma Green Belt or Black Belt certification, or demonstrated application of DMAIC methodology on a manufacturing improvement project.
• Experience with Design for Manufacturability and Assembly reviews in an integrated product development team environment.
• Familiarity with IATF 16949, APQP, and PPAP requirements in an OEM or Tier One supply chain context.
• Prior exposure to automation feasibility assessment, robotic work cell integration, or PLC-based control systems in a production environment.

• Process capability index (Cpk) against customer-specified thresholds, reflecting whether defined processes produce conforming parts consistently.
• Capital project on-time delivery rate, measuring whether equipment installations meet committed program milestone dates.
• Overall Equipment Effectiveness of newly installed or modified equipment, tracking availability, performance, and quality rate post-qualification.
• PFMEA risk priority number reduction over program lifecycle, indicating how effectively process risks are identified and controlled before launch.
• NPI milestone gate pass rate, reflecting how often processes are validated and documented before scheduled production release.
• Typical tools: CAD and process design (commonly SolidWorks or AutoCAD), statistical analysis (commonly Minitab), project scheduling (commonly MS Project or equivalent)

• Base Salary Range: $85,000 to $115,000 per year depending on experience and location
• Bonus: Annual performance bonus of 5 to 10 percent of base salary
• Equity: Equity uncommon at this level, though offered at some publicly traded manufacturers
• Health Benefits: Medical, dental, and vision coverage, typically employer-subsidized
• PTO: 15 to 20 days annually plus standard US federal holidays
• Common Perks: Tuition reimbursement, professional certification support, 401(k) with employer match, relocation assistance for plant-based roles

Figures are estimates based on general US market benchmarks and may be outdated. Adjust based on location, company size, and seniority level.

Reasonable accommodations are available to applicants and employees with disabilities throughout the hiring process and during employment, in accordance with the Americans with Disabilities Act and applicable state law. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity, or any other characteristic protected under federal, state, or local law. Employment offers are contingent on successful completion of a background check. Candidates must be authorized to work in the United States.

The Advanced Manufacturing Engineer owns the full lifecycle of additive manufacturing within a clinical setting, from 3D scanning and CAD modeling through quality validation and regulatory compliance with FDA, ISO, and MMI standards. Working alongside engineers, scientists, and clinical staff, this role ensures that manufactured components meet patient safety goals and accreditation requirements set by JC, NFPA, and OSHA.

Key Responsibilities

• Provides management and oversight of one or more clinical areas that is served with Advanced Manufacturing.
• Review clinical requirements and perform technical engineering, scanning, modeling, and analyzing tasks in support of 3D printing design and production.
• Design shape, size, structures, and mechanical aspects of assigned items and identify support structure options, printing materials, and machine parameters.
• Compute loads, stresses, and strength; coordinate with engineers and scientists for specialized approaches and integration of technical efforts.
• Develop and monitor process and planning instructions, and recommend solutions to minimize production and post-processing schedules.
• Serve as a product manufacturing technical expert for additive-manufactured components per FDA, ISO, and MMI standards.
• Establish and implement quality system management, including QA processes, SOPs, process control, and acceptance test planning.
• Conduct equipment management programs meeting JC, NFPA, and OSHA accreditation standards.
• Prepare oral and written technical, informational, analytical, and graphical documentation and presentations.

Required Qualifications

• Bachelor's degree in Engineering with an ABET-accredited curriculum, including calculus and advanced engineering science coursework.
• 5+ years of experience in advanced manufacturing engineering, including 3D printing and medical device production.
• Experience in medical device manufacturing with knowledge of FDA, ISO, and MMI regulatory standards.
• Proficient in CAD/CAM systems for CNC routing, milling, and 3D scanning software.
• Skilled in imaging acquisition, segmentation, model refinement, additive manufacturing, rapid prototyping, and post-processing.
• Experience with quality systems, including destructive and non-destructive testing, process documentation, and validation.
• Capable of independent research, project management, and communicating technical information to administrative and clinical staff.

Embedded within the Global Supply Chain and Industrialization teams, the Advanced Manufacturing Engineer develops and deploys automation solutions from Best Available Techniques, owning all new capacity investments from concept through Factory Acceptance Test. Working closely with Electrical and Controls counterparts, OEM Machine Tool Builders, and manufacturing plant partners, this role delivers site technology roadmaps that drive technical productivity and measurable P and L improvement.

Key Deliverables

• Own all new capacity investments and develop automation solutions from Best Available Techniques to deliver value-added manufacturing processes.
• Develop automation concepts with Electrical/Controls counterparts and create solution specifications and budgetary targets for RFQ.
• Participate in quotation and supplier selection of OEM Machine Tool Builders and provide technical oversight to deliver equipment on schedule.
• Perform Site Acceptance Tests and Factory Acceptance Tests to validate process and equipment performance and ensure contractual agreements are met.
• Collaborate with Global SC Deployment and Industrialization teams to evolve applied technology and document Best Available Techniques.
• Partner with manufacturing plants to build and evolve site technology roadmaps, delivering technical productivity and P and L improvement.
• Continuously improve installed automation and test equipment; upgrade legacy systems where investments drive solid financial payback.
• Identify and implement productivity improvement projects across industrial manufacturing processes, supporting Smart Factory deployment.

Qualifications and Experience

• Bachelor of Science in Mechanical, Industrial Engineering, or other STEM field from an accredited university.
• 5+ years of experience in Mechanical, Tooling, Manufacturing, or Industrialization Engineering in an automated industrial environment.
• Knowledge of LEAN manufacturing methodologies, Safety Engineering, and automated machinery safety.
• Hands-on industrial automation experience, including hydraulics, pneumatics, servo motion, robotics, AGV/SGVs, resistance welding, and functional testing.
• Proficient in Schneider PLC programming, NI LabVIEW/Windows, and C+; knowledgeable in Modicon, Telemecanique, and Square D components.
• Advanced proficiency in AutoCAD, Pro-E/CREO, or SolidWorks 2D and 3D software.
• Experience in ergonomic design, line architecture methodology (LADM), MTM, and mechanism design for full manufacturing system integration.
• Proficient in English and Microsoft Office applications; strong communication skills across multidisciplinary teams.

Reporting to manufacturing leadership, the Advanced Manufacturing Engineer defines and controls production processes, tooling, and equipment while driving improved product quality through cost-effective solutions implemented into production. Partnering with cross-functional teams across engineering, quality, and operations, this role ensures regulatory compliance through Qualification and Validation and leads NPI and program transfer activities that grow production capability in yield and quality.

Core Functions

• Define and control production processes, including tooling and equipment; validate design specifications for new products and shop floor applications.
• Drive improved product quality by identifying manufacturing issues, developing cost-effective solutions, and overseeing implementation into production.
• Work with cross-functional teams to identify and resolve manufacturing and quality challenges related to methods, processes, tooling, and product design.
• Ensure regulatory compliance through Qualification and Validation, including development of plans, execution, and final analysis.
• Develop new process and workstation designs to reduce cycle time and support lean manufacturing initiatives.
• Provide expertise in process hardening of mechanical assembly, including welding, coil winding, assembly, tooling/fixturing, and vacuum leak testing.
• Lead compliance, Environmental Health and Safety efforts, and assist with or lead NPIs and program transfers.

Skills and Qualifications

• Bachelor's degree in Mechanical, Electrical, or Industrial Engineering or related field with 5 years of experience, or Associate's degree with 10 years of experience.
• 6-Sigma DMAIC and DFSS certification required.
• 5+ years of experience in production engineering, troubleshooting, and process-intensive manufacturing with product and process development exposure.
• Familiar with GEHC Quality Manual, QMS, and applicable regulatory standards.
• Strong lean methodology skills; experienced in developing tools, templates, and process controls.
• Demonstrated program and project management skills with experience growing production capability in yield and quality.
• Experience working with global teams; strong written and verbal communication skills across all organizational levels.

Sitting at the intersection of product development and production operations, the Advanced Manufacturing Engineer determines economical methods, operation sequences, and tooling for fabrication and assembly while guiding lower-level engineers and technicians across cost studies and equipment recommendations. Operating across internal and external resources, this role leads manufacturing engineering projects, managing schedule, budget, and specifications to enable smooth transitions to production sites and measurable cost savings.

Primary Duties

• Determine, specify, and review economical methods, operation sequences, and tooling for fabrication, finishing, and assembly of parts and subassemblies.
• Develop assembly guides, procedures, and illustrations; collaborate with customers on new product design and development, and provide manufacturing cost inputs.
• Collaborate with internal and external resources on detailed design, development, and transitions to production sites.
• Provide technical guidance and liaison to product operations; guide lower-level engineers and technicians across various projects.
• Lead manufacturing engineering projects, managing schedule, budget, and specifications; support the development of engineering and manufacturing teams.
• Assign cost analysis criteria to projects, determine potential cost savings, and manage participation in cost studies and equipment recommendations.

Education and Experience

• Bachelor of Science in Mechanical Engineering or related engineering field; equivalent combination of education and experience considered.
• 10+ years of experience in manufacturing engineering with demonstrated troubleshooting, analytical, and planning skills.
• Strong lean tool competency with demonstrated application and root cause problem-solving skills, including A3, cause and effect, and 5-Why analysis.
• Ability to interpret technical instructions in mathematical or diagram form, read engineering drawings, and apply scientific methods for problem solving.
• Strong organizational skills with the ability to prioritize and manage multiple projects simultaneously in a fast-paced environment.
• Excellent written and verbal communication skills for management, technical staff, and training audiences.

A key member of the vehicle program team, the Advanced Manufacturing Engineer interfaces directly with Product Designers and Engineers to develop future vehicle designs with a Design for Manufacturing focus, leading launch activities from program kick-off through ramp acceleration. Collaborating across engineering, supplier, and operations functions, this role develops PFMEA, control plans, factory flow layouts, and error-proofing systems that ensure all timing milestones are met and lean manufacturing principles are embedded into every process.

Accountabilities

• Interface directly with Product Designers and Engineers to develop future vehicle designs with a Design for Manufacturing focus.
• Develop and document assembly and manufacturing processes, all work instructions, PFMEA and control plans, and tooling and equipment specifications.
• Design manufacturing equipment and fixtures in close coordination with external suppliers; develop factory flow system layouts.
• Lead launch activities from program kick-off through ramp acceleration, ensuring all timing milestones are met against the master schedule.
• Develop error-proofing (poka-yoke) systems with a focus on design-first solutions; support and create simulation builds and 3D simulations.
• Drive lean systems and methods, minimizing waste, supporting operator safety and ergonomics, and enabling small lot material strategies.

Position Requirements

• Bachelor's degree in Industrial, Mechanical, or Electrical Engineering.
• Automotive experience with HD trucks (Class 6-8) or battery electric vehicles preferred.
• 3+ years of experience in manufacturing process development with project launch experience from concept to production.
• Working knowledge of automotive assembly processes, CATIA V5/V6, and standard time data methods.
• Demonstrated ability to manage complex projects with tight timing constraints using structured problem-solving methodology.
• Self-motivated with strong organizational skills, attention to detail, and effective follow-up; minimum 20% travel flexibility required.

Sustained product quality and on-time customer delivery depend on the Advanced Manufacturing Engineer, who leads manufacturing process and test system development for new product introductions while creating and managing capital budgets aligned with operational strategies. Based within a cross-functional environment spanning Automotive, Aerospace, and Medical industries, this role partners with internal and external resources to develop automated, mistake-proofed processes that improve safety, productivity, and quality at scale.

Engineering Responsibilities

• Lead manufacturing process and test system development for new product introductions and implement tooling and automation to improve safety, productivity, and quality.
• Support DFMEA reviews and facilitate PFMEA and Design for Manufacturability/Assembly reviews; determine engineering change impacts and update all affected documentation.
• Lead measurement systems analysis and process capability studies to ensure process validation and statistical control.
• Create and manage comprehensive manufacturing plans and capital budgets aligned with operational strategies and customer expectations.
• Lead and partner with internal and external resources to develop automated and mistake-proofed processes and equipment.
• Perform statistical analysis, including capability studies and control charts, and interpret results to drive process improvements.

Minimum Qualifications

• Bachelor's degree or higher in a STEM discipline from an accredited institution.
• 7+ years of experience in manufacturing engineering in a private, public, government, or military environment, including New Product Introduction roles.
• Experience with Six Sigma methodology and quality/statistical tools; new product launch and project management experience using Agile.
• Strong experience in complex electro-mechanical systems manufacturing, testing methods, and industrial engineering and lean manufacturing principles.
• Strong automation and test equipment development experience with knowledge of NPI processes in Automotive, Aerospace, and/or Medical industries.

As the Advanced Manufacturing Engineer, this role sets, monitors, and delivers on plant and team KPIs for continuous improvement while leading the achievement of manufacturing maturity through the Adient Manufacturing System. The plant operations team relies on this work to support Right First Time production, reduce rework, manage third-party supplier relationships, and maintain budgetary control across new product launches and Advanced Manufacturing tool improvements.

Leadership Responsibilities

• Set, monitor, and deliver on plant and team KPIs for continuous improvement; lead achievement of maturity through the Adient Manufacturing System.
• Support launch of new products and processes; manage plant layout development and coordinate new launch equipment costs and timing with the central AME team.
• Oversee the Manufacturing Engineer function to support Right First Time production and reduction of rework; manage the application and improvement of Advanced Manufacturing tools.
• Provide direction and leadership for third-party suppliers; maintain and enhance customer relationships through updates and informed communications.
• Deliver effective team briefs to support knowledge transfer and best practices; maintain budgetary control and support commercially sound decisions.

Background and Experience

• Bachelor's degree in Mechanical or Industrial Engineering or equivalent combination of education and experience.
• 6+ years of experience in OEM or Tier One automotive seating or interior trim, including high-volume automotive manufacturing and international project management.
• Experience in budgeting, cost control, process and equipment development, and MTM/TiCon methods.
• Proficient in AutoCAD for plant layout; strong computer and manufacturing skills.
• Strong leadership, team management, and cross-functional communication skills in an international environment.

Advanced Manufacturing Engineer coordinates design reviews and drives resolution of design issues across engineering and manufacturing teams to optimize manufacturing footprint utilization and support forward model launch objectives. Success in the position means delivering cost improvement recommendations, ergonomics and safety enhancements, and lean manufacturing improvements through strong cross-functional collaboration and demonstrated experience with DFMEA, PFMEA, and phased gate product development processes.

Scope of Work

• Coordinate design reviews and drive resolution of design issues with engineering and manufacturing teams to meet program objectives and milestones.
• Review designs for cost improvement opportunities and contribute to initial sourcing recommendations.
• Assess the impact of new designs on facilities, equipment layouts, workflow, and safety to optimize utilization of the manufacturing footprint.
• Evaluate worker productivity and recommend design changes to improve labor utilization, reduce waste, and support efficiency improvements.
• Drive improvements in product and process design to facilitate ergonomics, safety, and lean manufacturing practices.
• Lead and support the resolution of technical problems and recommend design and process improvements across cross-functional teams.

Experience and Qualifications

• Bachelor's degree in an Engineering or Technical discipline.
• 6+ years of experience in Product Engineering, Manufacturing Engineering, Manufacturing Quality Engineering, and/or Manufacturing supervisory roles.
• Lean manufacturing experience with exposure to DFMEA/PFMEA and DFM/DFA principles and processes.
• 3+ years of experience designing in a CAD system with an Engineering Release Process; experience with manufacturing ERP/MRP systems and BOM development.
• Experience developing visual work instructions from CAD models and working within a phased gate product development process.
• Proficient in MS Office applications; strong communication and cross-functional collaboration skills.

The Advanced Manufacturing Engineer delivers optimized production and assembly processes for automotive series production by planning and commissioning facilities with consideration of Design for Manufacturing and continuously improving equipment for cost, ergonomics, and quality. Working with cross-functional project teams and external suppliers, this role applies time study methods, quality tools, and CAD expertise to support on-time, on-budget project implementations that meet customer requirements.

Job Functions

• Plan and commission production and assembly facilities with consideration of Design for Manufacturing.
• Test and implement new production technologies for series production.
• Support project implementations in compliance with deadlines, budgets, quality, and customer requirements.
• Continuously optimize production processes and equipment regarding cost, ergonomics, environmental protection, and quality.
• Prepare production times and cost calculations; apply quality tools and time study methodologies.
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Technical Qualifications

• Bachelor's degree in Engineering or related field.
• 3+ years of experience as an Advanced Manufacturing or Industrial Engineer within the automotive sector.
• Knowledge of common quality tools, including 8D, Ishikawa, 5-Why, and APQP; familiarity with QRQC problem-solving methods.
• Time study expertise using MTM or similar methods; technical understanding of machine parts and technical drawings.
• CAD experience (AutoCAD); basic knowledge of line technologies, including screwing, dispensing, AGV/conveyors, MES, PLC/HMI, ESD, and EOL testing.
• Basic understanding of REFA/MTM and strong organizational and communication skills.

Embedded within a production support environment, the Sr Advanced Manufacturing Engineer plans, leads, and executes complex manufacturing projects from identification through implementation while developing new analytical tools and techniques to drive process improvements. Working closely with functional teams across the organization, this role prepares technical and operational documentation and recommends improvements that optimize manufacturing processes.

Key Responsibilities

• Collaborate with functional teams to plan and lead.
• Execute complex manufacturing projects from identification through implementation.
• Identify issues, analyze root causes, and develop new analytical tools and techniques.
• Recommend improvements to manufacturing processes.
• Prepare and update reports and documentation supporting technical and operational decision-making.

Required Qualifications

• Bachelor's degree in Mechanical or Electrical Engineering.
• 5+ years of experience in a production support environment with significant relevant manufacturing engineering expertise.
• Strong knowledge of field standards and specifications.
• Expert computer literacy.
• Skilled in applying advanced engineering techniques to optimize manufacturing processes.
• Self-motivated with the ability to work independently.

Reporting to plant and regional leadership, the Advanced Manufacturing Engineer leads the development and deployment of Agile Automation Production Systems and other Industry 4.0 technologies across regional business units, building proof-of-concept solutions and scaling them to full production. Partnering with the COE team, management, engineering, and vendors, this role drives capital justification, Kaizen events, and continuous automation improvement that increases worker efficiency and reduces material and utility waste.

Day-to-Day Responsibilities

• Lead development and deployment of Agile Automation Production Systems and other Industry 4.0 technologies across regional business units.
• Drive analysis and continuous evolution of automation systems; lead local strategy for automation decisions based on solid evaluation practices.
• Develop strategies for implementing advances in emerging technologies; develop proof of concept and scale to production levels locally and cross-plant.
• Analyze data and trends to identify problems and opportunities; lead Kaizen events to solve problems and drive productivity improvements.
• Confer with management, engineering, vendors, and staff regarding manufacturing capabilities, specifications, and capital equipment justifications.
• Develop and present formal cost justifications for capital equipment; recommend methods to improve worker efficiency and reduce material and utility waste.

Professional Experience

• Bachelor's degree in Engineering with focus on Advanced Manufacturing Engineering.
• Experience with PLC programming, ladder logic, and Finite Element Analysis techniques for design optimization.
• Proficient in 3D/2D CAD (SolidWorks/AutoCAD); able to read blueprints and electrical/hydraulic schematics; strong understanding of GD&T.
• Proficient in Excel, PowerPoint, and operations/computer simulation tools; skilled in project timeline creation and budget management.
• Knowledgeable in automation and robotic systems, Industry 4.0 technologies including IIoT, collaborative robotics, AGV/SGV, and AR/VR applications.
• Decisive, confident communicator with strong written, verbal, and presentation skills; able to build consensus across multiple teams and disciplines.
• Ability to stay current with technology trends, work across organizational levels, and perform effectively within budgetary guidelines.

The Advanced Manufacturing Engineer shapes manufacturability outcomes across NPI and Advanced Technology programs by driving process capability assessment, tooling development, and QMS Design Transfer execution within a global supply chain environment. Working alongside manufacturing leadership and cross-functional quality teams, this role monitors productivity through Lean Six Sigma tools and advances the manufacturing process technology roadmap to deliver a wide business impact across the Global Supply Chain.

Core Responsibilities

• Ensure early focus on manufacturability in NPI and Advanced Technology programs; drive process capability assessment, layout, tooling, and QMS Design Transfer execution.
• Drive improved product quality by identifying manufacturing issues and overseeing cost-effective solutions into production.
• Work with manufacturing leadership to identify and resolve manufacturing and quality problems related to methods, processes, tooling, and equipment.
• Monitor and improve productivity through Lean Six Sigma tools while ensuring customer commitments are met with quality and cost-consciousness.
• Drive the development of the manufacturing process technology roadmap and support AME initiatives with a wide business impact across the Global Supply Chain.
• Ensure regulatory compliance through Qualification and Validation; drive continuous simplification of QMS methods with cross-functional teams.

Qualifications and Experience

• University degree in Mechanical, Electrical, or Industrial Engineering with 3 years' experience, or Associate's degree with 5 years' experience, or high school diploma with 7 years' experience.
• 6-Sigma DMAIC and DFSS certification required.
• 3+ years of experience in process-intensive manufacturing with product and process development exposure and solid knowledge of GEHC QMS and GMP procedures.
• Demonstrated troubleshooting, analytical, planning, and independent work skills; experience developing tools, templates, and driving best practices.
• Demonstrated program and project management skills with experience growing production process capability in yield and quality.
• Experience working with global teams; strong written and verbal communication skills across all organizational levels.

Sitting at the intersection of product development and global manufacturing operations, the Advanced Manufacturing Engineer leads the development of manufacturing processes and equipment concurrent with new product development, targeting performance specifications, cost, and timing across multiple regions. Operating across local business units, customer program launches, and global supply chain partners, this role establishes benchmarks, communicates market trends, and builds financial and technical business cases that optimize equipment utilization and reduce capital spending.

Ownership Areas

• Lead development of manufacturing processes and equipment concurrent with new product development to meet performance specs, cost targets, and timing.
• Partner with local Manufacturing Engineering teams to address new, unique, and difficult characteristics of products and processes.
• Use financial and engineering data to develop optimized manufacturing equipment, cost estimates, and business cases for global operations.
• Act as equipment and manufacturing process technical resource for customer program launches; share lessons learned and establish global benchmarks.
• Identify, articulate, and communicate key manufacturing market trends and direct relevant information to key team members and leadership.
• Develop strong presentations messaging strategy, goals, and opportunities; motivate others and act as a point person for the local business unit.

Knowledge Skills and Abilities

• Bachelor's degree in Engineering or Technology, Industrial Engineering; Master's preferred.
• 5+ years of experience in automotive or high-volume industrial manufacturing operations.
• Strong experience in data analysis, structured problem-solving, and cross-functional global teamwork.
• Understanding of basic engineering financials and knowledge of project management software.
• Recognized process expert with ability to convey and train knowledge; strong functional and technical skills.
• Excellent verbal and written communication skills; good organizational skills with ability to manage multiple projects simultaneously.
• English fluency required; additional languages beneficial; ability to travel internationally up to 50%.

A key member of the Refrigeration Team, the Advanced Manufacturing Engineer manages and executes capital equipment procurement and manufacturing process projects supporting new product introductions, cost-out initiatives, and plant improvements while serving as a key liaison between the program and plant operations teams. Collaborating across EHS, Lean, design, and cross-functional plant teams, this role maximizes Overall Equipment Effectiveness and ensures all equipment, tooling, and processes are implemented with operator health and safety as the primary consideration.

Work Activities

• Manage capital equipment procurement projects including specification development, supplier selection, technical reviews, factory layout, installation, and qualification.
• Develop manufacturing processes utilizing cross-functional participation to ensure compatibility with the entire value stream and maximize Overall Equipment Effectiveness.
• Utilize the 9-Step Process for tooling and equipment design; develop Manufacturing Control Plans and Manufacturing Control Instructions with cross-functional teams.
• Work with EHS and Advanced Industrial Engineering to ensure equipment, tooling, and processes prioritize operator health and safety.
• Work with factory operations and Lean teams to understand the value stream impact of projects; ensure material flow and workstation setup are optimized.
• Collaborate with design teams to ensure Design for Manufacturing and Assembly is considered in part design.

Requirements

• Technical degree or equivalent experience.
• Six Sigma certification preferred.
• 3+ years of hands-on experience in manufacturing equipment and processes; prior NPI program experience strongly preferred.
• Experience implementing Lean process improvement in a manufacturing operation.
• Proficient in MS Office, MS Scheduler or equivalent, and AutoCAD.
• Strong communication skills with ability to work in large cross-functional teams at multiple organizational levels; travel flexibility required.

As the Advanced Manufacturing Engineer, this role executes NPI work to facilitate a smooth transition from design to full-scale manufacturing by applying DFx methods, PFMEA, SPC, and RCCA tools while defining and documenting manufacturing processes. The product development and supply chain teams rely on this work to validate supplier capabilities, coordinate factory acceptance tests, and incorporate lessons learned from product rollouts into future designs and validation plans.

Delivery Expectations

• Execute NPI work to facilitate smooth transition from design to full-scale manufacturing; participate in early-stage product development activities.
• Apply DFx methods to new product designs and promote concurrent engineering approaches across the organization.
• Define, document, and establish manufacturing processes; utilize PFMEA, SPC, RCCA, and other tools to measure and improve quality, yield, and cost.
• Collaborate with Manufacturing to define product assembly processes; design or specify manufacturing equipment, tooling, and test processes as required.
• Assist in supplier identification and development; verify technical capabilities for production ramps and coordinate factory acceptance test execution.
• Provide feedback to Engineering, incorporating lessons learned from product rollouts; define validation plans for component changes and improvements.

Education and Experience

• Bachelor's degree in Industrial, Mechanical, Automation, or related Engineering field.
• Six Sigma training required.
• 3+ years of related manufacturing experience.
• 2+ years of design engineering experience preferred.
• Experience in lean manufacturing principles, including DFx, FMEA, and SPC.
• Ability to demonstrate prior success in process development and new product launches.
• Proven ability to communicate and collaborate across departments to drive high-quality execution.
• Ability to prioritize key deliverables while meeting overall goals.

Advanced Manufacturing Engineer refines products and processes with significant impact on safety, quality, service, and cost, including new process technology integration, aggressive cost reduction, and continuous improvement of existing production test systems. The work directly supports internal and external customer interactions, capital improvement projects, and daily operations through hands-on troubleshooting and a cultivated cross-functional support network spanning laboratory, quality, manufacturing, engineering, sales, and marketing.

Role Responsibilities

• Improve products and processes with significant impact on safety, quality, service, and cost, including new process technology integration and cost reduction.
• Establish and cultivate a cross-functional support network to facilitate assignment completion; participate in brainstorming and cross-departmental meetings.
• Engage in daily operations to meet service targets, including direction and support of maintenance activities.
• Support and troubleshoot failures and drive continuous improvement on existing production test systems and procedures.
• Represent the manufacturing location during internal and external customer interactions and audits; support capital improvement projects.

Background and Experience

• Bachelor's degree or higher in an Engineering discipline from an accredited institution.
• 5+ years of experience in manufacturing engineering, process engineering, product development, and/or quality testing.
• 7+ years of electronic manufacturing engineering using Six Sigma tools preferred.
• 3+ years of electronics manufacturing experience (cameras, communication systems, PC boards).
• Proficient in Process FMEA, Control Plans, and Flow Diagramming.
• Experience using digital data acquisition tools and techniques.
• Manufacturing process experience in electrical, mechanical, automation, and pneumatics; experience supporting capital improvement projects.

The Advanced Manufacturing Engineer creates value through manufacturing technology scouting and cross-site best practice sharing focused on next-generation IGT device consoles, coordinating and executing tasks in technology development projects while ensuring adherence to budgets, schedules, and work plans. Working alongside project teams across multiple sites, this role provides in-depth knowledge for productivity improvement and problem-solving, managing budgets exceeding 1M EUR, and coaching team members to elevate capability across the organization.

Areas of Ownership

• Execute manufacturing technology scouting and provide cross-site best practices and learnings focused on next-generation IGT device consoles.
• Provide in-depth knowledge for productivity improvement and problem-solving linked to manufacturing processes and equipment.
• Coordinate and execute tasks in technology development projects.
• Establish and ensure adherence to budgets, schedules, work plans, and performance targets.
• Share knowledge and best practices from one's own and others' experiences across sites.

Professional Experience

• 5+ years of experience in industrial and manufacturing engineering; minimum 2 years of cross-site project management.
• Expertise in manufacturing processes and equipment; proficiency in Design for Six Sigma, DMAIC, and Design for Manufacturability, Assembly, and Testability.
• Experience in Lean Manufacturing; autonomous in activities with basic project management skills.
• Responsible for managing own budget exceeding 1M EUR; capable of coaching and giving input on project team member assessments.
• Strong English communication skills; supports technology scouting activities.

Reporting to the Electrification Driveline Systems leadership, the Advanced Manufacturing Engineer leads and takes ownership of process planning for electrification products with a strong focus on predetermined cost targets and innovative manufacturing technologies across all manufacturing locations. Partnering with Product Engineering, Purchasing, and global AME organizations, this role develops master timing charts, standard procedures, and Design-to-Cost evaluations that drive quality, efficiency, and cost improvement for electric drivetrain and powertrain programs.

Strategic Responsibilities

• Lead and take ownership of process planning for electrification products with a strong focus on predetermined cost targets and innovative manufacturing technologies.
• Develop, refine, and lead manufacturing processes across all locations including plant layout concepts, supply base, logistics, process flows, and workforce utilization.
• Lead Design-to-Cost evaluations of product specifications in close coordination with Product Engineering and Purchasing.
• Develop master timing charts for manufacturing milestones; evaluate and improve manufacturing methods for maximum efficiency.
• Develop standard procedures to reduce overall cost; communicate with vendors to determine product specifications and arrange equipment purchases.
• Ensure alignment with global AME organizations; drive development of new technologies to improve quality, efficiency, and cost.
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Qualifications and Experience

• Bachelor's degree in Mechanical or Manufacturing Engineering required.
• 8-10 years of experience processing automotive powertrain components and assemblies; experience leading teams preferred.
• Strong knowledge of state-of-the-art manufacturing technologies for powertrain products; knowledge of electric drivetrain systems strongly preferred.
• Experience in Lean Manufacturing techniques; hands-on manufacturing floor experience with supplier exposure; IATF 16949 QMS compliance required.
• Proficient in Microsoft Office and AutoCAD; strong analytical skills.
• Intercultural communication skills with willingness to collaborate across regions; experience in an automotive environment strongly desired.

Sitting at the intersection of product development and automotive manufacturing launch, the Advanced Manufacturing Engineer participates in product development teams from inception to launch, leading tooling standards, capital expenditures, and Equipment and Manufacturing Reviews across cross-functional teams. Operating across internal operations, suppliers, and customer-facing corrective action processes, this role creates flow charts, capacity studies, and work instructions while ensuring all capital projects and pre-production activities are delivered on time within program timing.

Key Deliverables

• Participate in product development teams from inception to launch, including DFMEA through PDP; lead tooling standards development and verification.
• Coordinate Equipment and Manufacturing Reviews with cross-functional teams; evaluate new processing methods and technologies for new business opportunities.
• Lead make-versus-buy equipment decisions; create manufacturing flow charts and equipment capacity studies for all processes.
• Lead all new program Capital Expenditures, including equipment, tooling, and infrastructure; prepare and present capital projects within program timing.
• Prepare work instructions for new processes; assist in dimensional verification of components and coordinate pre-production activities with Operations.
• Participate in corrective actions for customer complaints; assist in resolving supplier technical issues arising from deviation requests and production.
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Skills and Qualifications

• A diploma or degree in Industrial, Mechanical, or Electrical Engineering is required.
• 3-5 years of experience in Automotive or Automotive Supply Base engineering with a focus on Assembly, Molding, Coating, and Tooling.
• Knowledge of APQP, PPAP, PFMEA, Control Plans, Process Flow, and Problem-Solving methods, including Red X, Six Sigma, and 8D required.
• Experience in Integrated Product Development Team environments; understanding of DFM, Lean Manufacturing, and variable/flexible standards.
• Knowledge of Customer Specific requirements, including TS16949, ISO9000, ISO 14001, and OHSMS; proficient in GD&T and Print Tolerancing.
• Strong follow-up skills, data analysis capability for Capability Studies, and understanding of internal data acquisition systems.

A key member of the Detroit-area NPI and supplier engagement team, the Advanced Manufacturing Engineer works with NPI teams to ensure a smooth transition from engineering to ramp within the supply base while serving as the technical focal point for regional suppliers of commercial robots, end effectors, conveyors, and safety systems. Collaborating across Montreal and Wilmington design centers and the outsource supply base, this role evaluates manufacturability, reviews 3D models and prints, and develops fixtures and tools to enable high-quality production and reliable cost and labor information for decision-making.

Duties

• Work with NPI teams to ensure smooth transition from engineering to ramp within the supply base; become the technical focal point with Detroit Area suppliers.
• Evaluate the manufacturability of products, completeness of prints, and release to production by applying knowledge of design, manufacturing, assembly, and materials.
• Review 3D models and prints for completeness and accuracy; update drawings to facilitate rapid resolution of early-stage development issues.
• Develop and recommend fixtures, tools, and processes to enable manufacturing; ensure product and process quality through test methods and capability studies.
• Actively facilitate transfer of final product information to end customer installation teams; provide reliable cost, labor, and production information for decision-making.
• Prepare product and process reports; summarize information and trends; respond to engineering and manufacturing information requests.

Experience and Qualifications

• Bachelor's degree in Mechanical Engineering or equivalent experience.
• 3-5 years of experience in machinery automation, fabrication, mechanical engineering, and quality.
• Demonstrated experience with robotic work cell integration and a strong understanding of harnessing, motors, drives, and sensor systems.
• Excellent knowledge of GD&T and drawing standards; proficient in SolidWorks and AutoCAD.
• Proficient in MS Office (Excel, Word, Outlook); available to travel up to 30% within North America.

Working on process design of the next-generation CT scanner. The Advanced Manufacturing Engineer coordinates cross-functional efforts to resolve manufacturing and quality problems and guides QMS Design Transfer execution for next-generation CT scanner process design within a global healthcare technology environment. Working closely with global counterparts, supply chain, and process owners for wire and wedge bonders, this role highlights supply chain risks, leads development of manufacturing monitoring tools, and ensures regulatory compliance through Qualification and Validation to deliver robust, lean, and cost-effective processes.

Technical Responsibilities

• Support early focus on Design for Manufacturability in NPI and Advanced Technology programs; drive process capability assessment, lean manufacturing, and QMS Design Transfer execution.
• Highlight Supply Chain risks related to safety, cost, lead time, business continuity, and regulatory compliance; follow through on risk mitigation activities.
• Coordinate cross-functional efforts to resolve manufacturing and quality problems related to methods, processes, tooling, equipment, and product design.
• Lead development of manufacturing monitoring tools and improve productivity using Lean Six Sigma or related tools.
• Ensure regulatory compliance through Qualification and Validation; guide documentation of process requirements, development recipes, standard work, and maintenance procedures.
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Minimum Qualifications

• Bachelor's degree in Electrical Engineering from an accredited university or college.
• Six Sigma training/certification a plus.
• 5+ years of relevant experience in electronics design or manufacturing; experience working in a federally regulated industry is helpful.
• Strong knowledge of automation projects utilizing robotics, pick-and-place, and wire bonding technologies; experience with exotic materials, including UV adhesives and epoxies.
• Electrical CAD experience; established project management skills; experience working with global teams.
• Strong oral and written communication skills; demonstrated ability to analyze, resolve, and document programs; 5-20% travel, including Europe.

The Senior Advanced Manufacturing Engineer oversees the execution of test and automation system design, qualification, and data acquisition while developing new solutions and leading brilliant factory activities using proven technologies and validated approaches. Serving as a cross-functional team contributor across mass production test and automation equipment design, this role builds and constructs instrumentation systems, develops data science software, and drives change and behavioral influence across large teams to advance product and service design and validation.

Performance Expectations

• Execute test and automation system design, qualification, and data acquisition for use in product and service design and validation.
• Design and construct test and automation facilities and instrumentation systems; develop test, automation, and data science software.
• Develop new solutions under guidance or in team settings; work with business partners to specify needs, communicate project approaches, and present outcomes.
• Lead test data analysis and brilliant factory activities using proven technologies and validated approaches.
• Work on cross-functional teams to drive change and influence behavior across large teams.

Technical Qualifications

• Bachelor's degree in Mechanical or Electro-Mechanical Engineering with 5 years of industrial experience in mass production test and automation equipment design.
• Master's degree in a technical field preferred.
• Demonstrated experience with tester and automation development, equipment specification, and electro-mechanical design.
• Proficient in LabVIEW, C++, or Python.
• Experienced in Unix/Linux development and Ethernet, CAN bus, Modbus, and DDS protocols.
• Experienced in electronic, DFT, and automation solution design; skilled in developing new work practices and driving change in large teams.
• Highly self-motivated with a willingness to travel; experienced in developing tools, templates, and writing standards.

Advanced Manufacturing Engineer guides a multi-disciplinary team in developing component and material databases and evaluating cold spray repair feasibility for shipboard systems in support of U.S. Navy SEA05T repair activities in Chesapeake, Virginia. The work directly supports Technical Data Package documentation, acceptance testing, risk assessment, and integration of cold-spray-repaired components into shipboard systems across the full life cycle of repaired components.

Operational Focus

• Work within a multi-disciplinary team to develop component and material databases for shipboard systems repairable using Cold Spray technology.
• Evaluate components for cold spray repair feasibility, including additional post-processing steps; integrate repaired components into shipboard systems.
• Apply U.S. Navy maintenance planning experience to Cold Spray project planning, estimation, and schedule development.
• Generate and review documentation for Technical Data Packages covering design, development, spray profiles, and integration of cold-sprayed components.
• Support acceptance testing of Cold Spray components and systems.
• Assess technical and integration risks and identify mitigations.
• Review test plans, procedures, Universal Process Instructions, and milestone contract deliverables across the life cycle of repaired components.

Background and Experience

• Bachelor's degree in Mechanical or Systems Engineering; 8+ years of experience, or 4 additional years in lieu of degree.
• Must possess minimum INTERIM SECRET clearance with ability to attain SECRET clearance; US citizenship required.
• Experience repairing and maintaining shipboard systems and components; understanding of materials properties and compatibilities.
• Understanding of traditional and advanced manufacturing processes including turning, milling, and CNC machines; experience developing manufacturing/repair components for shipboard use preferred.
• Proficient in MS Windows and MS Office Suite (Word, Excel, Visio); excellent written and oral communication skills.

Embedded within a global manufacturing automation team, the Advanced Manufacturing Engineer creates assembly line architecture and automated equipment specifications while developing PLC and HMI programs and integrating lines into digital manufacturing execution systems. Working closely with external suppliers and global plant sites, this role maintains current knowledge of equipment technologies to specify innovative solutions and plans training on equipment design, maintenance, and troubleshooting that enables continuous improvement across internal industrial processes.

Functions

• Create assembly line architecture, specifications, and automated equipment/machine specifications; work with external suppliers to design and deploy assembly lines.
• Develop PLC and HMI programs for automated equipment; integrate machines and assembly lines into MIS and plant digital manufacturing execution systems.
• Interpret mechanical design drawings for electrical controls requirements; maintain up-to-date knowledge of equipment technologies to specify innovative solutions.
• Plan and provide detailed training on equipment design, maintenance, and troubleshooting to various customer skill levels.
• Support existing equipment designs and production issues locally and at global sites; utilize continuous improvement methodology to improve internal industrial processes.

Required Qualifications

• Bachelor of Science in Electrical, Computer, or Mechatronic Engineering or equivalent from an accredited university.
• 5+ years of experience in assembly line design and deployment, automation, or high-volume manufacturing environments.
• PLC programming, including configuring and designing HMI systems, required; familiarity with Cognex and Keyence vision systems.
• Familiarity with FANUC and ABB motion and robotic systems; knowledge of Modbus, Ethernet/IP, CAN, and Profibus communication protocols.
• Experience with electrical, hydraulic, and pneumatic systems; basic understanding of UL61010-1, NFPA 79, and National Electric Code.
• Strong English communication skills; proven ability to work independently in multicultural virtual environments and influence through negotiation; up to 50% travel required.

Reporting to plant engineering leadership, the Advanced Manufacturing Engineer supports forward model launch activities by establishing manufacturing feasibility, coordinating design reviews, and leading cross-functional teams to meet product launch timing, cost, and quality objectives. Partnering with engineering, manufacturing, and operations colleagues, this role assesses design impacts on facilities and workflow, recommends ergonomic and safety improvements, and applies DFMEA, PFMEA, and DFM/DFA principles to drive lean manufacturing outcomes.

Core Functions

Support forward model launch activities by establishing manufacturing feasibility, supporting product launch timing, cost, and quality objectives, and leading cross-functional teams.

Coordinate design reviews and drive resolution of design issues with engineering and manufacturing teams to meet program objectives and milestones.

Assess the impact of new designs on facilities, equipment layouts, workflow, and safety to optimize manufacturing footprint utilization.

Evaluate worker productivity and recommend design changes to improve labor utilization, reduce waste, and support efficiency improvements.

Drive improvements in product and process design to facilitate improved plant ergonomics and safety.

Lead and support the resolution of technical problems and recommend design and process improvements.

Qualifications and Experience

Bachelor's degree in an Engineering or Technical discipline.

6+ years of experience in Product Engineering, Manufacturing Engineering, Manufacturing Quality Engineering, and/or Manufacturing supervisory roles.

Lean manufacturing experience, experience with manufacturing ERP/MRP systems, and Manufacturing BOM development.

3+ years of experience designing in a CAD system with an Engineering Release Process; experience developing visual work instructions from CAD models.

Experience with DFMEA/PFMEA and familiarity with DFM/DFA principles, experience within a phased gate product development process.

Proficient in MS Office applications; strong communication and cross-functional collaboration skills.

The Advanced Manufacturing Engineer builds safety into every aspect of equipment design while designing procedures to automate production processes, conducting OEE studies, and implementing capital equipment from justification through full production qualification. The work directly supports standardization of equipment and processes across plants through concept layouts, system diagnostics, operator and maintenance training documentation, and cross-functional collaboration on efficiency, volume flexibility, and cost-effectiveness improvements.

Activities

• Design equipment and procedures to automate production processes; build safety into every aspect of equipment design.
• Conduct studies to improve equipment OEE; address production efficiency issues and implement solutions.
• Prepare and present concept layouts and drawings; perform system diagnostics and prepare reports.
• Work cross-functionally to aid increased efficiency, ensure volume and mix flexibility in equipment and processes.
• Standardize equipment and processes across plants, develop and document operator and maintenance training including PM schedules and spare parts lists.
• Justify, install, test, qualify, and successfully implement capital equipment into full production, identify and qualify equipment integrators and suppliers.

Position Requirements

• Bachelor's degree in Manufacturing, Welding, Mechanical, or Electrical Engineering.
• Experience in low-volume, high-complexity/model-mix manufacturing environments.
• Understanding of assembly, painting, fabrication, and welding processes, solid understanding of robotic programming with proven experience.
• Knowledge of ladder logic, Data Analysis, DOE, and GD&T design principles.
• Excellent communication skills, ability to work across cross-functional teams, travel up to 30-40% across North America required.

Sitting at the intersection of product development and lean manufacturing strategy, the Advanced Manufacturing Engineer leads the development and implementation of process and equipment installations while collaborating with product development groups to leverage Design for Manufacturing expertise and ensure safety, quality, and performance outcomes. Operating across cross-functional manufacturing and engineering teams, this role drives continuous improvements using lean principles aligned with manufacturing strategies and serves as the technical expert for assigned manufacturing responsibilities.

Key Responsibilities

• Work with cross-functional teams to address manufacturing challenges and lead the development and implementation of process and equipment installations.
• Collaborate with product development groups to leverage Design for Manufacturing expertise, ensuring safety, quality, and performance are achieved.
• Drive continuous improvements using lean principles aligned with manufacturing strategies.
• Ensure all technologies, equipment, and processes meet safety requirements.
• Serve as technical expert for assigned manufacturing responsibilities.

Education and Experience

• Bachelor of Science in Mechanical, Electrical Engineering, or related Manufacturing Technical Degree.
• 3-7 years of related experience or equivalent combination of education and co-op experience.
• Proficient in PLC programming and 3D AutoCAD, with working knowledge of Fanuc Robotics controls and 3D CAD software (NX, SolidWorks).
• Proficient in performing manufacturing PFMEA, proficient in Microsoft Office programs.
• Good organizational, project management, and presentation skills.

Advanced Manufacturing Engineer manages the development and deployment of process automation solutions for the plant floor by building HMI programs on the Ignition Platform, developing PLC programs in ladder logic and structured text, and maintaining industrial and automation control system inventories. Success in the position means delivering continuous improvement across production, engineering, and maintenance processes through strong collaboration with plant operators and technicians and a solid understanding of plant network infrastructure and industrial data collection systems.

Work Activities

• Work with cross-functional teams in production, engineering, and IT to develop and deploy process automation solutions for the plant floor.
• Build, test, and deploy HMI programs using the Ignition Platform; develop and maintain PLC programs using ladder logic and structured text.
• Build and maintain an inventory of industrial and automation control systems and devices; create and maintain plant network architecture diagrams.
• Drive continuous improvement initiatives across production, engineering, and maintenance processes.
• Work with plant operators and technicians to identify opportunities to deploy process automation solutions.

Minimum Qualifications

• Bachelor's or Master's degree in Science or Engineering with manufacturing operations experience.
• 10+ years of industrial automation and control system design and integration experience.
• Proficient in motor controls and HMI programming; experience developing and debugging PLC systems and programs.
• Good understanding of plant connectivity network infrastructure; experience working with industrial data collection and storage systems.
• Experience reading detailed electrical schematics; Ignition programming experience is a plus.